Osaka COC 30 Operating Instructions Manual Download Page 1

OSAKA OPERATING INSTRUCTIONS –COC 30- Page 

1

 

 

COC 30 

MICROPROCESSOR-BASED 

DIGITAL ELECTRONIC 

OVENS CONTROLLER 

OPERATING INSTRUCTIONS 

 

 

FOREWORD 

This manual contains the information necessary for the product 
to  be installed correctly and also instructions for its 
maintenance and  use; we therefore recommend that the 
utmost attention is paid to the following instructions. 
Though this manual has been issued with the greatest care, 
OSAKA. will not take any responsibility deriving from its use. 
The same applies to each person or Company involved in the 
issuing of this manual. 
This document is the exclusive property of  OSAKA.  which 
forbids any reproduction and divulgation , even in part, of the 
document, unless expressly authorized. 
OSAKA. reserves the right to make any formal or  functional 
changes at any moment and without any notice. 
 

ÍNDEX

 

INSTRUMENT DESCRIPTION  

1.1

 

GENERAL DESCRIPTION

 

1.2

 

FRONT PANEL DESCRIPTION

 

PROGRAMMING 

2.1

 

RUN/STAND BY

 

2.2

 

SELECTING STORED PROGRAMMES

 

2.3

 

FAST PROGRAMMING OF SET POINTS AND 
POWERS IN %

 

2.4

 

SETTING THE TIME AND DAY

 

2.5

 

SETTING THE COOKING TIME

 

2.6

 

SETTING THE AUTOMATIC SWITCH ON TIME

 

2.7

 

PARAMETERS PROGRAMMING

 

2.8

 

PARAMETERS PROGRAMMING LEVELS..

 

INFORMATION ON INSTALLATION AND USE 

3.1

 

PERMITTED USE

 

3.2

 

MECHANICAL MOUNTING

 

3.3

 

ELECTRICAL CONNECTIONS

 

3.4

 

ELECTRICAL WIRING DIAGRAM

 

FUNCTIONS 

4.1

 

MEASURING AND VISUALIZATION

 

4.2

 

TEMPERATURE AND POWER REGULATOR

 

4.3

 

TEMPERATURE ALARMS

 

4.4

 

OVEN LIGHT CONTROL

 

4.5

 

STEAMER AND STEAM INJECTION CONTROL

 

4.6

 

EXTRACTOR CONTROL

 

4.7

 

AUXILIARY OUTPUT AND AUXILIARY REGULATOR 
(AUX

 

4.8

 

DIGITAL INPUTS

 

4.9

 

RS 485 SERIAL INTERFACE

 

PROGRAMMABLE PARAMETERS 

5.1

 

PARAMETERS TABLE

 

5.2

 

PARAMETERS DESCRIPTION

 

PROBLEMS , MAINTENANCE AND GUARANTEE 6 

6.1

 

ERROR SIGNALLING

 

6.2

 

CLEANING

 

6.3

 

GUARANTEE AND REPAIRS

 

TECHNICAL DATA 

7.1

 

ELECTRICAL DATA

 

7.2

 

MECHANICAL DATA

 

7.3

 

MECHANICAL DIMENSIONS, PANEL CUT-OUT AND 
MOUNTING

 

7.4

 

FUNCTIONAL DATA

 

7.5

 

MEASUREMENT RANGE TABLE

 

7.6

 

INSTRUMENT ORDERING CODE

 

DE 

 

1 – INSTRUMENT DESCRIPTION 

 
1.1 – GENERAL DESCRIPTION

 

 

Model  COC 30 is a microprocessor-based digital controller 
designed  to command ovens, particularly those used in 
bakeries. 
The instrument’s main feature is the possibility to have 
separate control over the temperature and heating powers for 
the TOP and FLOOR of the oven, as well as commanding the 
oven’s lighting, extractor, the steamer and the steam injector. 
The instrument can store up to 8 different cooking programmes 
and  a maximum of 7 relay outputs, up to 4 inputs for 
thermocouples (J or  K) or thermoresistances (Pt100) and 3 
configurable digital inputs. 
An internal clock makes it possible to programme the oven to 
switch  on automatically at the desired time, set cooking time 
and, if desired, the automatic switching off of the oven. 
The instrument also offers  the possibility of having an RS485 
serial 

communication interface with MODBUS-RTU 

communication protocol. 
Other important functions present include: output power 
limitation,  automatic steam injection control, temperature 
alarms, steamer  temperature adjustment, automatic enabling 
of extractor fan once  cooking is terminated and configurable 
auxiliary output. 
 

1.1.2 

FRONT PANEL DESCRIPTION 

 
1  - P  Key

: Used for accessing function parameter 

programming and for confirming selections. 

2 - DOWN (and AUX) Key

: Used to decrease the values to be 

set and for parameter selection. If held down, it also makes it 
possible  to pass to the previous programme level to exit 
programming mode. 
When not in programming mode and if suitably programmed, it 
allows control of the AUX output. 

3  - UP (and SEL IN) Key

: Used to increase the values to be 

set and for parameter selection. If held down, it also makes it 
possible to  pass to the previous programme level to exit 
programming mode. 
When not in programming mode, allows display of steam and 
auxiliary probe temperatures. 

4  - ON/OFF  Key

: Used to switch the control device on (RUN 

mode) or off (STAND-BY mode). 

5 - PW LIM Key

: Used to enable/disable the power limiter.  

6 - SEL PRG Key

: Used to access programme selection 

 

Summary of Contents for COC 30

Page 1: ...UNCTIONAL DATA 7 5 MEASUREMENT RANGE TABLE 7 6 INSTRUMENT ORDERING CODE DE 1 INSTRUMENT DESCRIPTION 1 1 GENERAL DESCRIPTION Model COC 30 is a microprocessor based digital controller designed to command ovens particularly those used in bakeries The instrument s main feature is the possibility to have separate control over the temperature and heating powers for the TOP and FLOOR of the oven as well ...

Page 2: ...functions The panel therefore shows all the displays and all the leds to be active with the exception of the Stand by Led off OFF STAND BY meaning that the control device does not activate any control function with the exception of the light command The display is therefore off with the exception of the Stand by led which is lit If the automatic switch on timer is present in the OFF status it is p...

Page 3: ...ng of the CLOCK led and the flashing of the hh mm separation led At the programmed time the control device will switch on automatically To deactivate the switching on timer press the START key for 1 second or switch the instrument on ahead of time If you wish the oven to switch on and switch off automatically in this mode the cooking time must also be programmed once the cEF parameter has been pro...

Page 4: ...s possible to the instrument and located in a position that can easily be reached by the user and marked as instrument disconnecting device which interrupts the power supply to the equipment It is also recommended that all the electrical circuits connected to the instrument must be protect properly using devices ex fuses proportionate to the circulating currents It is strongly recommended that cab...

Page 5: ...taneously on therefore if the two resistances are equal the maximum power absorbed is 50 This occurs in any case when without the limiter being on the sum of the two powers is less than 100 Therefore the function with the power limiter on starting from the count of the cycle time is as follows 1 the TOP output remains on for the time tCP 2 x OP1 100 2 Both outputs remain off for the time tCP 2 tCP...

Page 6: ...ill activate when the temperature value rises above the AnH alarm threshold and will deactivate when it drops below the AnH HAn value 4 4 OVEN LIGHT CONTROL The LIGHT key can be used to activate deactivate the LIGHT output the activation of the output is therefore indicated by the LIGHT led When the controller is switched off the output is in any case switched off but in standby mode the output ca...

Page 7: ...eam injected being extracted On In this case the output if on switches off when steam injection starts and remains switched off for the entire duration of injection and even after it finishes for a certain time in sec that can be set under the Edt parameter Moreover using the EAS On parameter it is possible for the extractor output to be activated if it is not already automatically when cooking is...

Page 8: ...ands the extractor connecting the EXTR relay outputs of all the others in parallel and therefore at the digital input of the former which will have suitably programmed the digital input with this operation mode 4 9 RS 485 SERIAL INTERFACE The instrument can be equipped with a RS 485 serial communication interface by means of which it is possible to connect the regulator with a net to which other i...

Page 9: ...larm 1 0 999 seg 0 38 A2t com Alarm type AL2 Ab dE Ab 39 A2L com Lower threshold alarm 2 99 999 99 40 A2H com Upper threshold alarm 2 99 999 999 41 HA2 com Hysteresis alarm 2 1 999 1 42 A2d com Delay activation of alarm 2 0 999 sec 0 43 Pod com Disabling alarms on switching on 0 999 min 0 St Group steam control parameters Par Description Range Def 44 SPS Steamer regulator Set Point 99 999 130 45 H...

Page 10: ... External alarm signal on input intervention the alarm is activated and the upper display alternately shows AL1 and the temperature measured 2 Auxiliary output AUX remote control the digital input is used for the command of the auxiliary output AUX as described in the AOF 4 operating mode of the auxiliary output 3 steam injection remote control the digital input operates as the instrument s INJ ke...

Page 11: ...R output function in relation to the relative key as bistable OFF or monostable ON In practice bistable operation means that the first time the EXTR Key is pressed the output activates and remains activated whereas the second time deactivates it Monostable operation means that the output is activated only when the key is pressed AO Group AUXILIARY OUTPUT PARAMETERS for setting the AUX output AOF A...

Page 12: ...with a detailed description of the faults found without any fees or charge for OSAKA except in the event of alternative agreements 7 TECHNICAL DATA 7 TECHNICAL DATA 7 1 ELECTRICAL DATA Power supply 24 115 230 VAC 10 Frequency AC 50 60 Hz Power consumption 9 VA approx Input s up to 4 inputs for temperature probes tc J K or RTD Pt 100 IEC 2 wires 3 digital inputs for free voltage contacts Output s U...

Page 13: ...UT RANGE tc J Model C SEn J 50 999 C 58 999 F tc K Model C SEn CrA 50 999 C 58 999 F Pt100 IEC Model D 50 600 C 58 999 F 7 6 INSTRUMENT ORDERING CODE COC 30 a b c d e f g hh a INPUTS TYPE C thermocouples J K D thermoresistances Pt100 b SUPPLY D 230 VAC C 115 VAC A 24 VAC c AUXILIARY PROBE INPUT none A YES d AUXILIARY OUTPUT none R YES e STEAMER PROBE INPUT none V YES f COMMUNICATION INTERFACE No i...

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