Ormet SPX424C+ Instructions For Use Manual Download Page 44

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4.2 Controls

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Summary of Contents for SPX424C+

Page 4: ...t 2015 ORMET S p A REVISIONS OF THE INSTRUCTIONS FOR USE VERSION DATE REVISION 1 0 01 2015 First print 1 1 09 2015 Accessory supplement addition of C version 1 2 10 2015 Minor updates Courtesy of CraneMarket com ...

Page 5: ...se 17 1 8 Warranty 18 2 SAFETY INFORMATION 21 2 1 Provisions 21 2 2 Noise exposure 23 2 3 Conveyance of instructions 23 2 4 Hazardous areas 24 2 5 How to behave in case of emergency 25 2 6 Hoisting signals symbols 26 2 7 Features of the work area 27 2 8 Emergency stop 27 3 MAIN PARTS OF THE MACHINES 30 3 1 SPX424CDH 30 3 2 SPX424C 32 4 MACHINERY CONTROLS AND SIGNALS 43 4 1 Main control panel 43 4 ...

Page 6: ...iggers 77 6 9 Winch configurations 79 6 10 Block configurations 81 6 11 Anti two block positioning 83 6 12 Emergency use of SPX424CDH SPX424C 84 6 13 Operating areas and chart automatic change 85 6 14 LMI bypass of SPX424CDH SPX424C 86 6 15 Manual starting of the SPX424CDH SPX424C machinery 88 6 16 Emergency stop 90 6 17 Radio remote control 91 7 HANDLING AND TRANSPORT 95 7 1 Anchor for transport ...

Page 7: ...f servicing and maintenance operations 117 11 5 Detailed servicing and maintenance forms 118 11 6 Detailed periodic checks that must be performed by the machinery owner 119 12 FORM FOR THE CONVEYANCE OF INFORMATION AND INSTRUCTIONS 124 13 ACCESSORIES 125 13 1 PP400 4DX three phase feeding kit for SPX424CDH 127 13 2 JIB800GX mechanic jib for SPX424CDH SPX424C 130 13 3 JIB800 1MX mechanical jib and ...

Page 9: ...ed by copyright All rights are reserved This document cannot be photocopied or reproduced in part or completely without prior written consent of ORMET S p A Only customers to whom these instructions for use have been supplied together with the machinery are allowed to use them to carry out use and maintenance operations on the machinery it refers to These instructions for use refer to the standard...

Page 10: ...ents applicable to this ca Copyright 2015 ORMET S p A identification plate bearing the machine mode commissioning and installed power The mach e market This marking ensures the machin s category of machinery SPX424C SPX424 del serial number year chinery is supplied CE chinery meets the EU s 424C 424CDH Courtesy of CraneMarket com ...

Page 11: ...015 ORMET S p A 1 3 Technical specification 0 1 1 2 3 4 2 3 5 2 3 4 2 3 5 6 1 1 7 6 1 1 5 5 8 1 5 5 8 9 5 9 4 1 1 9 6 6 6 6 6 A B 9 6 6 6 6 A B 9 6 6 C 0 1 1 6 6 2 6 6 B 5 5C9 6 5 5 D 5 5 Courtesy of CraneMarket com ...

Page 14: ...n on the maximum load capacity in the different points of the work area While operating the machinery observe the load capacity stated in the Load charts file supplied with the machinery WORK CHART There are two kinds of tables 1 Tables in function of the crane boom in this case the max load at a given point P is identified by the extension L of the crane boom and by the distance R from the crane ...

Page 15: ...ied by the extension Lj of the accessory and by the distance R from the crane rotation centre radius EXAMPLE R Working radius L Length of telescopic boom Stability Angles of validity of the chart Counterweight Units of measurement m ft Units of measurement m lbs Units of measurement kg Pmax Max capacity EXAMPLE Courtesy of CraneMarket com ...

Page 16: ...800 kg 1760 lbs To lift heavier loads modify the pulley configuration by using a double or triple line pull The manufacturer can provide the machinery with different kinds of winches Refer to the loads chart file delivered with the machinery In order to increase the rope hoisting capacity it is necessary to assemble the block as indicated in the picture 1 1 1 EXAMPLE R Working radius L Length of t...

Page 17: ...hinery operator shall be properly trained for the correct and safe operation of the machinery Training and instruction is made available by ORMET S p A s skilled personnel Please apply to the manufacturer for further information 1 7 Intended use The mobile crane is intended to handle loads by means of a hook a winch or other accessories Loading must respect the load charts delivered with the instr...

Page 18: ... the Customer The limited warranty covers components materials and labour within the period mentioned above In special situations if the crane repair is not considered cost effective Ormet will replace the crane EXCLUSIONS FOR WARRANTY 1 Parts and components which have not been supplied by ORMET 2 Repair or replacement of any parts under warranty in case a mechanical failure did not occur 3 Any fa...

Page 19: ...airs prior approval from ORMET of the written estimate except under special circumstances such as The After sale Service personnel are not available due to holiday or other events In case an immediate intervention is required for safety reasons or to preserve the Customer s goodwill 6 The Supplier will submit to ORMET all the information of the type to examine the claim and or for quality control ...

Page 21: ...very good powers of concentration Not be used to drink alcohols or to take drugs General provisions Provision N 1 Preserve your own safety Preserve environment and animals Make sure nobody is exposed to danger Don t get on the machinery slip hazard Pay attention to moving parts shearing hazard Provision N 2 Use personal protective equipment PPE Be careful about sharp corners Provision N 3 Unauthor...

Page 22: ...eight Check the fitness for purpose of any components e g components additional parts load hoisting device harness Do not start diesel or petrol engines within closed or not sufficiently aerated places Avoid proximity of the hydraulic or electric system components to heat sources or flames Protect both the machinery especially the control area and the operator when performing operations in harsh e...

Page 23: ...ser by someone else or by someone who will not be the machinery operator T h e s e p e o p l e a r e n o t r e s p o n s i b l e f o r t h e m a c h i n e r y t h e y p i c k u p They will ACT AS TEMPORARY OPERATOR UNTIL THE MACHINERY IS DELIVERED TO THE PURCHASER However any temporary operator shall communicate the machinery operative instructions he has been told by the manufacturer to the effec...

Page 24: ...se of damage to the health of humans animals to things and to the environment It is responsibility of the owner of the machinery and or the person in charge of safety to make sure the operators have been properly trained to use the machinery IN SHORT Inform the operators Hand over the instructions for use and explain the contents Fill the form thoroughly and sign it It is in the machinery conveyor...

Page 25: ...ly but with caution 4 Cover the area treated with a proper burn scald sachet or sterile bandage the operator shall provide the machinery with an adequate first aid packet CARBON MONOXIDE POISONING CO Engine exhaust gases contain poisonous carbon monoxide It is deadly colourless and odourless It is very dangerous in closed rooms as its concentration rises rapidly In case of unconsciousness bring th...

Page 26: ...ROCUTIONS Electrocution may be caused by the engine electrical system or by the main electrical system 12 24V Low voltage does not lead to high current going through a human body however in case of short circuit caused e g by a metallic tool burns may occur 2 6 Hoisting signals symbols 0 0 1 0 1 0 2 2 3 4 4 3 5 3 5 Courtesy of CraneMarket com ...

Page 27: ...rate the machinery before having checked the loading capacity of the floor on which the machinery has been installed or if the surface pressure exceeds the threshold level 2 8 Emergency stop Note Stop procedure can be performed at any moment In compliance with the safety rules in force the machinery has been provided with emergency devices These must be operated to reduce stopping time when the us...

Page 28: ... PRESS the mushroom shaped button to activate the emergency stop Reset of emergency stop push buttons In order to avoid unintended operation the emergency state remains active until the machinery is put back into service Reset procedure Select the push button used to activate the emergency state Rotate the mushroom shaped button in the direction indicated by the arrows on it The push button is now...

Page 35: ...Position of the sensors cannot be changed ex front right with front left Inspection shall be carried out by qualified personnel and correct functioning must be checked DA B779 D BD DC B 7 9 BC9 J DA B779 D B BD 9 D J DA B779 IDD D 9 B 7 B J Courtesy of CraneMarket com ...

Page 36: ...36 Copyright 2015 ORMET S p A SPX424CDH C TOWER LAMP Ref 18 page 31 D 9 B B BC 9 9 A DI 9 D D 9 B BC D DI 9 DB 9 D K 7 99 D L9 D 4 M D 9 D 9 D B L I9 L 9 9C D BC CD D A B Courtesy of CraneMarket com ...

Page 41: ...L AND FUEL TANK Ref 12 and 15 page 31 EXTERNAL POWERPACK CONNECTIONS SPX424CDH ONLY BD 9 D 9 CD D 9C9B 9 L A BC DB A7 L A BC DB 9 A IB 9 B9 9 A7 B9 9 9 9 9 D D DB OABC CDA B 7 ID D 9 C CC9 D L D 9 C 9 9C BC CD 9C BD Courtesy of CraneMarket com ...

Page 43: ...ONTROL PANEL OF SPX424CDH C DISPLAY OF SPX424CDH C B 7 B7 K 9 L 9 7B 9 DB 9 A 9 A7 9 9 B 7 IA9 IA 9 DJ 9 9 79 CL A A D D B 7 B7 9 7B 9 D 5DII AJB B L IA C BD 9CD 99 DA B779 B C 9 9C D 5 C D 9 B 7 C D B 7 BD 9 D 9 CD D 9L B C B L D 5 B L 6 6 C 6 0 6 0 C 6 C 6 1 6 B 1 Courtesy of CraneMarket com ...

Page 44: ...ANIPULATOR OF SPX424CDH C VALVE BANKS OF SPX424CDH C NDL BC 9 9 9 9 79 CL A A D 9 A A D 9 9 79 CL A A D NDL BC DA B779 D 9 B 7 9 9 9 IB A A D B C B 9 D 9 CD D 9 9 C D 9 9J 9 BD B DD D BD B C NB C 9I B7 9 B 9 CD 9 9 9 79 CL D L Courtesy of CraneMarket com ...

Page 46: ...A F3 30 A 9 F4 30 A F5 5 A F6 2 A 6 F7 25 A 1 F8 10 A F9 5 A V1 6 123 R1 9 123 R2 9 X112 X103 1 105 R1 1 105 R2 1 106 R1 106 R2 106 R3 106 R4 106 R5 9 0 106 R6 9 139 R1 139 R2 6 140 R1 6 140 R2 J Copyright 2015 ORMET S p A NEL OF SPX424CDH C 0 0 0 9J B5D 9J B5D 6 J C J C 0 J C J C J C 0 J C J C J C C SPX 0 5 0 4 0 X424C 0 4 0 5 0 Courtesy of CraneMarket com ...

Page 47: ... DESCRIPTION OF PAGES ON THE DISPLAY INTERFACE 1 LED BAR RELATIVE LOAD INDICATOR 6 6 C 6 0 6 0 C 6 C 6 1 6 B 1 6 9 9C 6 9 9 6 OAB C 79 CC9 D L 1 D 0 6 6 M D 0 6 6 M D 0 6 6 4 M D 0 M 6 K 0 6 6 0 6 6 6 M 6 Courtesy of CraneMarket com ...

Page 48: ...status changes colour depending on the load chart loaded 4 WARNINGS AND ALARMS See paragraph PAGE 7 AL page 53 5 ACTUAL WEIGHT AND MAXIMUM WEIGHT 6 STABILITY CHECK 6 6 6 6 6 6 6 M 6 6 6 M 6 6 P 6 1 Q C 6 6 6 1 6 1 6 B 6 6 6 B 6 6 6 B 6 6 0 B 6 0 6 6 0 1 7 F 6 6 6 6 F 0 6 7 F 6 6 F 6 Courtesy of CraneMarket com ...

Page 49: ...49 Copyright 2015 ORMET S p A 7 TRUCK CRANE ENABLING 8 ANGLE INDICATOR 9 EXTENSION INDICATOR 10 RADIUS INDICATOR B 6 F 6R 6 F 6 6 B 6 F 1 6R 6 F 1 6 6 B 6 B 6 B 6 6 Courtesy of CraneMarket com ...

Page 50: ...ress to modify the number of ropes Select and press to confirm Upon starting the machinery this is the first screen displayed where the last configuration used is shown The accessory change is automatic Plug Play upon installation When an accessory is installed the LMI activates the machinery is blocked and this screen is displayed The operator is in charge of modifying the number of ropes B 6 B 6...

Page 51: ...nfirmed by the operator modified 6 6 6 PAGE represents the machinery stability where the machinery can operate in standard s per the load chart ility angles where the machinery can operate a ngles For safety reasons the machinery is se case the boom was lifted and carrying a load the computer aboard the crane would immed o areas clockwise and the 0 reference corresponds to C 6 D 6 51 or whenever t...

Page 52: ...f the This option considers the possibl Select the jib icon to 9 6 H Copyright 2015 ORMET S p A age ag and press to change the language rement displayed g square and press to switch from the me rement crease decrease icon decrease brightness e jib ssible present of a jib in order to calculate the ma to signal the presence of this accessory 0 1 5 0 1 6 6 J C D A 6 PAGE 5 TIMER PAGE 6 OPTIONS etric ...

Page 53: ...t PAGE 9 DISP 6 6 6 0 1 6 1 6 6 6 0 1 6 6 0 1 9JK 0 B 0 1 6 0 1 0 0 0 1 6 6 D 5DII 6 0 1 B B CD 9 IA C BD DA DA 6 DA DA I DA I DA DA B B B B B B D B D B D 4 B D B 4 D B D H 1 6 53 PAGE 7 ALARMS set the alarm PAGE 9 NETWORK DISPLAY DIAGNOSTICS 6 6 6 BD9J 6 CC B C 1 1 1 1 0 AJ J D 0 6 Courtesy of CraneMarket com ...

Page 54: ... 5 C B 9 C B J 1 C C L 1 6 6 D 5DII 6 0 1 9J B B CD 9 IA C BD DA 6 DA 6 DA 6 6 DA 0 DA 0 B B B 6 B 6 B B B B B 4 A 0 6 B 6 B NB 6 6 D 5DII 6 0 1 B C B 9 B CD 9 IA C BD D 9 C D D 9 C D D 9 C D D 9 C D C 9 C D C 6 1 6 10 IOEXT DIAGNOSTICS 11 MIDAC DIAGNOSTICS ENCODER DIAGNOSTICS 0 6 C 1 C 1 6 5 6 6 1 H 1 1 H 1 6 0 6 6 6 6 6 1 6 0 0 BD Courtesy of CraneMarket com ...

Page 55: ...EMOTE CONT PAGE 14 ACCESSORY IO PAGE 15 PASSWORD 6 6 6 D B CD 9 IA C BD B 6 C B C B NB 6 6 D 5DII 6 0 1 BD9J 0 6 0 0K 6 6 1 6 0 6 6 0 6 55 CONTROL DIAGNOSTICS RY IOEXT DIAGNOSTICS ORD PROTECTED MENU BD 6 0 0 D 0 6 6 0 6 6 0 6 Courtesy of CraneMarket com ...

Page 56: ...erated anywa ables the boom to operate in positions that are see PAGE 4 page 51 or in case of little faults r to the Bypass Crane it enables to use the t s that would stop the machinery achinery to be used in case engine alarms ar lack of oil in the engine or overtemperature o s and temperatures are correct which indicates inery could not be operated but the bypass act es is only allowed in case o...

Page 59: ... level of the hydraulic oil in the tank and that there are no oil leaks in the hydraulic system S Check engine correct operation oil level and fuel level SPX424CDH S Check correct operation of the safety devices stability sensor unit safety electronic control unit boom assembly rotation position sensor rope locking sensor S Check correct operation of the outrigger locking system S Check correct op...

Page 60: ...hine power battery compartment plug is inserted SPX424C ONLY Turn the battery switch on ON position to start the machinery Check the status of the emergency devices on the control panel joystick manipulator and radio remote control option Turn the key switch on I Courtesy of CraneMarket com ...

Page 61: ...he machinery is started If the engine is cold it is recommended to let the sparkplugs warm up the cylinder turn the key switch on and wait for its dedicated warning light on the screen right side to switch off SPX424CDH ONLY Turn the key switch and hold it in position Release the key once the engine is started This step is needed ONLY in the SPX424CDH version since the motor of the electrical vers...

Page 62: ...rn the battery switch on ON position to start the machinery Check the status of the emergency devices on the control panel joystick manipulator and radio remote control Press the radio remote control starting push button horn Turn the key switch on I Courtesy of CraneMarket com ...

Page 63: ...ne is cold it is recommended to let the sparkplugs warm up the cylinder turn the key switch on and wait for the similar warning light on the screen right side to switch off SPX424CDH ONLY Turn the key switch to enable the radio remote control this disables the control panel controls Press the machinery enabling push button horn CAUTION After this screen has been displayed wait 5 seconds before con...

Page 64: ...ncy push button on the radio remote control Press the horn to start the radio remote control Turn the radio remote control key switch on ON to enable the radio remote control from the control panel Press the horn again to confirm the machine enabling Once the radio remote control enabled pull out the key switch It is good practice that the operator keeps the key Courtesy of CraneMarket com ...

Page 65: ...the power supply Press the push button and wait 30 minutes for heating When the time is expired the light turns off Check that the preheating kit option is installed 6 4 Handling of machinery SPX424CDH SPX424C From control panel Start the machinery see paragraph 6 2 Machinery starting page 60 While holding the joystick press the DEAD MAN S push button see paragraph 4 2 Controls page 44 and move th...

Page 67: ...e left lever controls the left track Enable the radio remote control and start the machinery see paragraph 6 2 Machinery starting page 60 To make the machinery travel straight ahead it is possible to block the tracks and control the drive by means of a single lever Push the bistable lever rightward for B7 9 B 9 To make the machinery travel straight ahead it is now enough to operate the left track ...

Page 68: ...S SELECTION TRACKS OPENING CLOSING push button pressed Adjust the tracks opening by operating the outriggers levers 1 and 2 The push button pressed these latter will control the left and right track respectively Once the tracks open release the push button and operate the machinery CAUTION The tracks are adjusted independently of one another therefore the machinery can operate in an inclined posit...

Page 69: ...o reach max load capacity Move the outrigger by hand to make sure it is locked If not properly stabilized the machinery can tip over To open the outriggers remove the safety pin and pull out the locking pin Lift the outrigger at a height depending on the space available and the workplace The opening position A and B indicated in the figure do not imply variations to the load chart Courtesy of Cran...

Page 70: ...responding levers while the track doesn t touch the ground It is good practice to operate the outriggers in pairs on the same side or to operate all of them at the same time Position the pads OPTION before the outrigger foot touches the ground When the machinery is correctly stabilizer the red spots and the outriggers icon on the screen will turn green O R Courtesy of CraneMarket com ...

Page 71: ...s are open at 0 In this mode the BOOM MAX HEIGHT is 2 m 6 ft and the TURRET MAX ROTATION is 2 rightwards and 2 leftwards During extension of the outriggers make sure that nobody stays within their operation range A dedicated system controls the resting of the machinery outrigger feet on the ground When all the feet are on the ground all operations are possible except those involving the tracks Do ...

Page 72: ...xpert 8 8 98 3 9 3 0 9 3 3 08 897 3 8 97 3 0 3 08 897 8 6 6 6 6 7 I 6 6 1 The correct dimension of the pads to be placed under the outriggers once the soil bearing capacity is know can be calculated as follows MAX OUTRIGGERS LOAD kg lbs SOIL BEARING CAPACITY kg cm 2 lbs ftq MINUMUM SURFACE OF THE PAD cm 2 ftq Example Max load of every single outrigger see paragraph Technical Specification 1400 kg ...

Page 73: ...pull backwards for leftward rotation Raise boom Second lever from the left on both control panel and radio remote control Push forwards to lower boom pull backwards to raise boom Extend boom Third lever from the left on both control panel and radio remote control Push to extend boom pull to retract boom Winch Fourth lever from the left on the control panel and rightmost lever on the radio remote c...

Page 74: ...hook over the load gravity centre correctly Before starting or stopping operation make sure that nobody and or nothing stays within the dangerous area of the crane moving parts and of the moving load Stop operation in case of emergency Be careful when performing more than one operation at a time Pay attention to the tower lamp aboard the machinery and to the lights located on the top left corner o...

Page 75: ... boom is in a central horizontal position and carrying no load If at the time of stopping the machinery a jib is present aboard beside the main boom the correct position for the machinery laying up is not with the boom in a central position as explained above but with the boom slightly inclined rightwards 3 provided that the microswitch on the boom assembly side is pressed The boom must be lowered...

Page 76: ...rs paragraph 6 8 Closing of the outriggers page 77 Turn the key switch on 0 Turn the battery switch on OFF To prevent the machinery deterioration park it in a shelter from the weather and cover it with a tarpaulin After operation pull out the keys from the control panel and place them in a safe place to avoid unauthorized people to operate the machinery Courtesy of CraneMarket com ...

Page 77: ...aph 6 7Stop and laying up of the machinery SPX424CDH page 75 Lift the outriggers by means of their dedicated levers until the track rests on the ground go on lifting the outriggers until they reach such a height enabling to close their arm in complete safety Remove the safety pin and pull out the locking pin CAUTION If at the time of closing the machinery the outriggers position is at 0 lift them ...

Page 78: ...utrigger arm paying attention to your hands during its swinging Insert the pin to lock the outriggers and place the safety pin Open the OUTRIGGER ROTATION LOCK and rotate the outrigger inwards to its stow position 0 Courtesy of CraneMarket com ...

Page 79: ...y SPX424CDH C can have two positions These two configurations do not affect the winch performance but its overall dimensions only Let the rope free to move in order to change the winch position Remove the pin unscrew the nut and remove it completely Courtesy of CraneMarket com ...

Page 80: ...les for the pin on the boom and on the winch rotating base are aligned Insert the anti rotation pin lock by means of the nut and pin previously removed CAUTION When installing the accessories the rope must be loose and with no hanging loads During winding and unwinding make sure that the rope is under tension to prevent twining of the coils Courtesy of CraneMarket com ...

Page 81: ...line pull Remove safety pin nut and locking pin as indicated Position the rope eyelet as indicated in the figure and place back the pin previously pull out CAUTION Insert the dedicated safety pins Double line pull Remove safety and locking pins as indicated Position the A2B weight on the rope indicated Courtesy of CraneMarket com ...

Page 82: ...the shackle Slip the rope into the block as indicated in the figure and fasten the rope end to the pin previously pulled out by means of the shackle Position the A2B weight on the rope indicated CAUTION Insert the dedicated safety pins Triple line pull Remove safety and locking pins as indicated Courtesy of CraneMarket com ...

Page 83: ... device that prevents the block and the boom to come into contact during the rope lifting In case the crane is operated with a rope make sure the A2B is installed and in a correct way to avoid damaging the machinery or injuring the personnel The rope to be slipped through the A2B counterweight is the same located on the dead end final part of the rope before being fastened The rope dead end doesn ...

Page 84: ...UTION DO NOT bypass omit or slip the rope outside the A2B counterweight otherwise a safety device will be avoided 6 12Emergency use of SPX424CDH SPX424C ATTENTION CALL TECHNICAL ASSISTANCE IN CASE THE ELECTRONIC CONTROL UNITS DO NOT WORK PROPERLY For emergency use it is necessary to remove some seals from the solenoid valve and use the manual levers to operate the hydraulic distributors Courtesy o...

Page 85: ...dius provided that the load doesn t exceed 50 of the maximum value allowed by the load chart If the load exceeds the chart values the boom is blocked in overload mode at the limit of the two areas By reducing the work radius in order for the max capacity in the yellow area to exceed the hoisted load the operator will be enabled to operate in area D Each time an outrigger is lowered on the ground t...

Page 86: ...tructions It is good practice to pull out the key and give it to the site manager instead of leaving it to the operator s availability Turn the unstable red key switch the machinery is equipped with From this moment on the operator has 30 seconds to go to the control panel and start the operation Keep the unstable horn push button pressed throughout the operation which can last max 1 minute Operat...

Page 87: ...the bypass page Keep pressed and select the desired bypass using the directional arrows Press and the icon will change from to The bypass is enabled When the bypasses are enabled the machinery saves all data pressures operation positions etc useful to profile the operating conditions in case of faults Courtesy of CraneMarket com ...

Page 88: ...nery in order to retrieve its safe working conditions and repair it CAUTION This is an emergency procedure to be performed only in case of real need Turn the battery switch on ON to power the machine Check the status of the emergency devices on the control panel joystick manipulator and radio remote control option Turn the key switch on I Make sure the fuel tap is open Courtesy of CraneMarket com ...

Page 89: ...ove the b and enable the hydraulic operatio Copyright 2015 ORMET S p A e emergency start key on the engine block functions mmended to let the sparkplugs and wait for its dedicated t side to switch off Turn the key switch and hold it in position unti started e machinery remember to turn the gasoil pu e SPX424C machinery enable battery switch to start the motor tions 89 ck to enable the ntil the eng...

Page 90: ...s is an emergency procedure to be performed only in case of real need CAUTION The engine is very hot burn hazard Take the necessary precautions Release the rubber bands on the sides of the engine housing and open it Push and rotate the lever indicated in the figure and wait for the engine to stop SPX424C In case of emergency stop of the SPX424C machinery turn the battery swith on the OFF position ...

Page 92: ... to reduce speed by 10 push the lever rightwards to set again the default speed Speed can be reduced during operation while acting on a lever but CANNOT be set again to its default value for safety reasons The speed set by means of this lever is indicated by the LED LED FLASHING Speed 1 90 2 80 3 70 4 60 5 50 CAUTION The radio remote control saves the last speed set and will adopt it for operation...

Page 93: ...he locked compartment located in front of the control panel Store the radio remote control in this compartment when not in use Position of battery charger The battery charger works when the machinery is both on and off Turn the battery switch on ON to switch on the battery charger Courtesy of CraneMarket com ...

Page 95: ...ising from sudden moves make sure that nobody stays near or on the machinery For safety reasons do not use these anchor points to lift or tow the machinery Before loading the machinery for transport make sure the surface is flat and has an appropriate bearing capacity 7 2 Anchor for lifting The machinery has four anchor points for lifting Dedicated labels indicate the lifting points Before moving ...

Page 97: ...ability degree Do not use the machinery on uneven or non compacted ground in order to avoid instability Respect the max slope gradient indicated in the dedicated paragraph to prevent the machinery from tipping The utmost caution is needed when moving the machinery on a slope The machinery is not intended for road use Make sure the work area is free from obstacles and other hazards Do not use the m...

Page 98: ...the alarm page PAGE 7 ALARM page 53 or By turning off and on the machinery after having pressed and released the emergency or Upon starting the machinery press ENTER to enable it and a green light will turn on The alarms displayed in the red box on the screen top are alarms that prevent the machinery operation and usually signal a fault In case one of these errors would occur try the suggested sol...

Page 99: ...o be taken before during and after a long idle time of the mobile crane 8 3 98 3 03 8 8 8 308 8 3 3 930 8 3 98 3 1 J J J 1 6 0 1 J J J 1 6 6 J J J 1 1 6 6 J J J C 1 0 1 6 K 0 1 6 1 J J J C 1 6 1 C 1 6 1 J J J C 1 C 1 6 J J J C 1 6 6 6 6 6 0 0 J J J C 1 J J J C 1 6 J J J 1 0 1 6 J J J C 1 1 J J J 1 6 6 6 1 0 6 J J J C 1 0 6 J J J C 1 H J J J C 1 6 J J J C 1 J J J C 1 J J J Courtesy of CraneMarket c...

Page 101: ...nical failure track replacement apply to the customer service only SPX424CDH Turn off the engine before performing any maintenance Let it cool down before maintenance unless otherwise required oil change Burn hazard do not touch not surfaces Refer to the engine instructions SPX424CDH Do not use petrol or other flammable substances to clean the engine SPX424CDH As for engine maintenance activities ...

Page 102: ...achinery washing before operating the machinery after a long idle time after use in harsh environments very humid weather very dusty areas coastal areas etc RECCOMMENDED LUBRICANT LITHIUM BASED LUBRICANTS for temperatures ranging from 20 C to 50 C Welding Welding is not routine maintenance Welding shall be performed at authorized workshops only Diesel Engine DIESEL SPX424CDH For information on eng...

Page 103: ...tery charger to be used when the motor is off The battery charger starts and stops automatically No external operation is required Connect the machinery battery pack connector Plug the mains cable To recharge batteries neither the machinery nor the battery switch has to be ON When the battery charger is connected the indicator light switches ON Red unloaded Yellow 80 Green 100 Courtesy of CraneMar...

Page 104: ...sconnecting plugs to the battery In case of lead acid storage battery charging WARNIGN EXPLOSIVE GASES keep flames and sparks away Battery must be placed in a ventilated area Make sure the nominal battery voltage is the same as indicated on battery charger identification plate Don t try to repair the battery charger opening the cover opening may constitute a risk of electrical shock If the battery...

Page 105: ... cannot be kept lifted Rest all disassembled components on solid surfaces and places them so that they cannot fall in case hydraulic pressure should fall All hoisting devices must comply with the rules in force If possible do not climb on the machine but use suitable lifting platforms Use personal protective equipment PPE such as gloves glasses clothes etc Do not wear jewels or things that can be ...

Page 106: ... 6 J J S I C 6 J J S 1 C 1 6 0 J S C 6 6 0 J S 1 6 J S D 1 J J S D 1 D 6 J J S 6 C J S I J J S C H 1 6 0 1 J S D 6 0 1 J S 1 6 1 6 0 1 J S 6 J J S 6 C 1 J J S 6 D 6 J J S 0 C 6 J J S C 6 6 6 0 1 J J J S 9 J J J S C 6 6 6 0 1 J S 6 7 6 0 1 J S 7 6 0 1 J S 0 7 6 0 1 J S 9 7 6 0 1 J S C 6 6 7 6 0 1 J S 0 1 D J S 6 6 D J J S 0 D J J S 7 J J S 1 7 6 0 1 J J J S C9 1 6 6 J J J S 6 6 J J J S T C 1 J A0 6...

Page 107: ...once this value exceeded the chain has t be replaced also in case of visible damage tight s close as possible to the transmission sheav chain pitches n the chain projecting pins ple of tool available on the market and used fo the following possible situations New chain whose length is very similar to nom Chain whose elongation is equal to 1 5 Chain whose elongation is equal to 3 needed in complian...

Page 108: ...ion the tracks by pumping grease into the dedicated valve see figure Refer to the tracks instructions for use CAUTION REPLACEMENT OF THE TRACKS SHALL BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY APPLY TO TECHNICAL SERVICE 10 4 5 Rope inspection This paragraph explains in detail the procedures for rope inspection and lists the cases when the rope must be replaced in order to ensure safe and efficient...

Page 109: ...ther the rope has to be replaced Replacement of the rope depends on what follows a Breakage of wires b Broken wires on the end connection c Broken strands d Elasticity decrease e Internal and external wear f Internal and external corrosion g Deformation a Breakage of wires The broken wires that are visible on the outside surface of the rope must be counted taking into consideration the most worn s...

Page 110: ...he rope can undergo a considerable loss of elasticity that makes future uses dangerous Evaluation of elasticity decrease is difficult and requires the advice of an expert This defect is usually associated to the following phenomena Reduction of the rope diameter Rope elongation Lack of space between the single wires and the strands caused by the mutual compression of the different elements Presenc...

Page 111: ...sence of sand and dust as much as possible f Internal and external corrosion The indications in the paragraph above apply also in this case adopting even tighter criteria of caution because corrosion reduces the diameter of the wires and causes more serious deterioration than wear Evaluation of internal corrosion requires expertise clamps have to be used to open the strands with a careful untwisti...

Page 112: ...112 Copyright 2015 ORMET S p A 9 9ID BD 1 6 6 0 0 6 B 1 6 6 6 1 6 1 6 0 6 0 D A BD 6 1 6 0 1 8 B 6 6 6 0 6 6 1 6 0 B 9 D A BD 0 0 6 6 6 1 6 6 H 0 H 0 6 6 0 0 Courtesy of CraneMarket com ...

Page 113: ... ORMET S p A CD IB 9 B C 9 9 B 9 D 9 B 9 9 6 6 H 0 0 6 C 6 6 6 0 6 6 6 1 6 0 CD IB 9 9 AC BD B 9 D 9 B 9 9 6 1 H 6 6 8 C 6 6 6 6 6 0 6 6 0 I 6 6 1 0 0 I 9 9 9C BD H 6 8 6 I 6 6 0 6 0 6 6 6 6 0 Courtesy of CraneMarket com ...

Page 114: ...ng or during routine maintenance of the machinery are available on service jekko it In case one of the main parts of the machinery needed to be replaced only use genuine spare parts 10 6 Tools needed for maintenance Standard tools screwdrivers wrenches etc are enough to perform preventive and ordinary maintenance A torque wrench is needed for bolts Courtesy of CraneMarket com ...

Page 115: ...lways in perfect safety and working conditions and to prove its efficiency in case of inspection by controlling authorities The information contained in this register and in the instructions for use refer to the regulations and standards in force at the time of the machinery start up Your obligations could change due to further and new regulations Should this be the case ORMET S p A will be at you...

Page 116: ...IRED MAINTENANCE 5 PARTIAL ON COMPLETE NON OBSERVANCE OF INSTRUCTIONS 6 FAILURE TO FILL IN THE PERIODIC CHECK FORMS AND RELATIVE REPORTS 7 NON PERFORMANCE OF PERIODIC CHECKS 8 USE OF NON GENUINE SPARE PARTS 9 PERFORMANCE OF NON AUTHORIZED OPERATIONS AND REPAIRS 10 EXCEPTIONAL EVENTS 11 3 Maintenance and servicing forms The following forms have been issued in order to facilitate the operator to rec...

Page 118: ...gressive numbers shall be enclosed to the servicing and maintenance form Company Town Postcode Address Nr STAMP and SIGNATURE Reports complete with relative progressive numbers shall be enclosed to the servicing and maintenance form Company Town Postcode Address Nr STAMP and SIGNATURE Courtesy of CraneMarket com ...

Page 119: ...rformed by the machinery owner 3 3 08 98 30 98 9 3 30 0 3 1 1 0 6 1 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR 6H 6 1 1 6 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR Courtesy of CraneMarket com ...

Page 120: ...0 98 9 3 30 0 3 6 6 1 6 6 0 6 6 H 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR 6 0 1 6 6 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR Courtesy of CraneMarket com ...

Page 121: ...30 0 3 C 1 6 6 6 6 C C 1 6 6 65 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR C 1 6 6 1 6 6 6 0 0 1 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR Courtesy of CraneMarket com ...

Page 122: ... 08 98 30 98 9 3 30 0 3 0 6 4 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR 6H 6 1 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR Courtesy of CraneMarket com ...

Page 123: ...123 Copyright 2015 ORMET S p A 3 3 08 98 30 98 9 3 30 0 3 1 6 1 6 6 6 6 B 0 6 6 0 93 93 9 8 9 03 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR Courtesy of CraneMarket com ...

Page 124: ...eceived and well understood the information required to operate the machinery to have received the operating and maintenance instructions for use and to have well understood their content From Mr Living in Postcode Address Nr Tel AND TAKES ON THE RESPONSIBILITY TO CONVEY THE SAME INFORMATION AND THE MACHINERY INSTRUCTIONS FOR USE TO THE NEXT OPERATOR OR OWNER FAITHFULLY FAITHFULLY PREVIOUS OPERATO...

Page 126: ...vice therefore they might endanger the stability of the machinery and the safety of the people working around it 6 A NB NB 7J NB J NB J NB J 1 6 6 9J 9 I99 B 7 B J 9 1 J 9 1 J 1 CC9 D B9 A B9 1 For a more comprehensive list refer to the accessory list in the Technical Data sheets The accessories supplied are exclusively designed and manufactured for installation and use of JEKKO machinery The manu...

Page 127: ...ing kit is used to operate the crane and truck by electrical feeding Feeding 400V 3 50Hz Socket 32A 5 poles Motor 400V 3 50Hz 4kW 10A Installation To mount the kit screw up the dedicated side bolts Use the quick couplings located on the mobile crane front part to connect the three phase kit Courtesy of CraneMarket com ...

Page 128: ...ple staying in the surrounding area CAUTION Balancing hazard risk of falling of unsupported parts Use Start the motor by means of the black push button ON push button and turn the switch on position 1 or 2 leave the key switch in the position implying the motor correct rotation clockwise rotation as indicated by the arrow OFF switch ON switch 1 0 2 key switch Courtesy of CraneMarket com ...

Page 129: ...ush button is deactivated or the rotation is correct To stop the motor press the OFF red push button or turn the key switch on 0 position Removal CAUTION To remove the kit from the machinery stop the motor as previously indicated disconnect the feeding red plug and then the couplings and connectors A different disconnecting procedure might generate damage arising from the leakage of high pressure ...

Page 130: ...tion to the people staying in the surrounding area CAUTION Balancing hazard risk of falling of unsupported parts shearing hazard Remove the 800GX mechanical JIB from the rear part of the boom it is mounted on by pulling out the side pins Mount the JIB on the front lower part of the boom and fix it to the crane by means of the two pins Courtesy of CraneMarket com ...

Page 131: ...nce open fix the JIB to the boom front upper part by means of another two pins Correct position and installation of the accessory Connect the connector on the JIB to the connector on the boom end indicated with TOOL CAUTION Insert the dedicated safety pins Courtesy of CraneMarket com ...

Page 132: ...d length The figure shows the jib max extension Extend the jib to the desired length insert the screw the bolt and the safety pin Once the accessory installed the machinery will automatically display the accessory dedicated page 02 Select the SET LMI icon Press Enter The icons will change as follows Courtesy of CraneMarket com ...

Page 133: ...JIB800 2H1MX hydraulic jibs for SPX424CDH SPX424C Installation During installation pay attention to the people staying in the surrounding area CAUTION Balancing hazard risk of falling of unsupported parts shearing hazard JIB800 1MX JIB800 1H1MX JIB800 2H1MX Courtesy of CraneMarket com ...

Page 134: ...the block paragraph 6 10 Block configurations page 75 and unwind about 3 metres of rope Pull out the pins indicated in the figure to remove the rope from its race and temporarily position it on the boom free side Courtesy of CraneMarket com ...

Page 135: ...he main boom and under the jib head Slightly shift the JIB outwards and extend the boom in order for the holes of the locking pins to be aligned Fix the JIB to the crane boom by means of the two pins CAUTION Insert the dedicated safety pins Courtesy of CraneMarket com ...

Page 136: ...rder for the JIB anchoring system see figure on the right to pull out completely Rotate the JIB to the crane boom front position and fix it with the other two locking pins Connect the dedicated connector CAUTION Insert the dedicated safety pins Courtesy of CraneMarket com ...

Page 137: ...he pictures above in order to position the rope in the race of the jib sheaves JIB800 1MX e JIB800 1H1MX Position of the pins of the JIB800 2H1MX jib Position the rope previously removed from its races on the pulleys and insert all pins Courtesy of CraneMarket com ...

Page 138: ...AUTION During the reverse procedure to put the jib to rest make sure you have reconnected the A2B on the main boom extension end otherwise a warning will be displayed on the machinery screen Connect the dedicated connector In case you are installing a hydraulically operated JIB also connect the oil hoses Before connecting the hydraulic hoses to control the JIB800 1H1MX or JIB800 2H1MX jib position...

Page 139: ...tension past the REST POSITION label This might cause a wrong positioning of the buffer on the jib side and the cylinder full emptying thus affecting negatively the use of the quick couplings Reconnect the block to the rope according to the desired configuration see paragraph 6 10 Block configurations page 81 Single line pull Double line pull Triple line pull Courtesy of CraneMarket com ...

Page 140: ... installation procedure in reverse order 1 Fully retract the jib position the boom horizontally and close it ALMOST completely 2 Disconnect the hydraulic control hoses for JIB800 1H1MX and JIB800 2H1MX and rest them on their support beside the main boom 3 Disconnect the TOOL connector on the end and at the base of the jib move the A2B device on the machinery boom end and reconnect it to the connec...

Page 141: ... as well as by means of the tie rod located on the upper part of the jib and of the boom 10 Place back the rope on the machinery boom pulleys and insert the anti derailment pivots Always make sure the safety pins are back in position if previously pulled out for any reason Use of the mechanical boom extension The boom extension procedure is similar for JIB800 1H1MX and JIB800 2H1MX In case the pul...

Page 142: ... washer with the eyelet on the hydraulic extension metal frame Insert the locking pin and the safety pin Replacement of the hook head and of the pulley head JIB800 2H1M ONLY The JIB800 2H1MX can be equipped with a hook head or a pulley head depending on the need Hook head Pulley head Courtesy of CraneMarket com ...

Page 143: ...ove the safety pin unscrew the nut locking pin that fastens the head to the j ced from the jib mechanical extension e pulley head pull out the safety Fully unscrew the handwheel that keeps the jib side and pull out the head as indicated b mechanical extension and faste nit ety pin Insert the dedicated 143 ut and pull out the e jib the head at rest on the d by the black arrow Courtesy of CraneMarke...

Page 144: ...off the rope sliding pivots indicated in the figure first remove the safety pins and fasten the rope of the dedicated hook located on the machinery main boom At the boom end On the JIB800 2H1M jib Place the hook on top of the boom to retain the rope Put back the head currently not in use in its rest position Courtesy of CraneMarket com ...

Page 145: ... PETROL ENGINE INSTRUCTIONS FOR USE CHARTS AND LOAD CHARTS HANDBOOK CERTIFICATE OF ORIGIN RADIO REMOTE CONTROL CERTIFICATE WINCH CERTIFICATE WINCH ROPE CERTIFICATE BLOCK CERTIFICATE TROUBLESHOOTING HYDRAULIC DIAGRAM UPON REQUEST WIRING DIAGRAM UPON REQUEST Courtesy of CraneMarket com ...

Page 153: ...enable the machinery correct use The positions of the pins on the machinery different parts are shown here below Always place back the safety pins to their original position if they have been moved for any reason Do not loose them and if this is the case replace them with similar ones Outriggers Block Courtesy of CraneMarket com ...

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Ormet SPX424C+, Instructions For Use Manual

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