ORKEL Dens-X Compactor User Manual Download Page 135

Page: 135 / 142

12 Specifications

12.1 Electrical system

135

12.2 Power take off

135

12.3 Lubrication system beka-max

135

12.4 Hydraulic system

136

12.5 Wheels and tyres

136

12.6 Dimensions and weight

136

12.6.1 Measurements

136

12.6.2 Power requirements

136

12.6.3 Dimensional sketch F25, operating mode

137

12.6.4 Dimensional sketch F25, transport mode

138

12.1 ELECTRICAL SYSTEM

Power supply:

24 Vdc with alternator located by the pump unit and dual 12 V 55 Ah
lead acid batteries in series.

Sensors:

Position detected

Inductive

Fuchs NBB8-18GM50-E2-V1

Feed hopper:

Ultrasonic, analogue

Fuchs UC2000-30GM70-IE2R2-V15

Wrapping table:

Ultrasonic, digital (70 cm def.)

Microsonic mic+130/D/TC

Oil temperature:

PT1000

FuehlerSysteme EF5/E-20/5

Oil level:

Photoelectric lever

Carlo Gavazzi VP04EP

Chamber pressure:

Pressure, 0-600 bar

IFM PT5460

Elevator pressure:

Pressure 0-250 bar

IFM PT5401

12.2 POWER TAKE OFF

Maximum torque: 2900 Nm

Speed:

850 RPM

12.3 LUBRICATION SYSTEM BEKA-MAX

Grease system:

Voltage

24 Vdc

Maximum current

1,1 A

Pump capacity each revolution

Pump 1 (fixed amount) 0,17 cm³

Pump 2 (adjustable) 0,04 - 0,12 cm³

Pump capacity each minute

4,3 cm³/minute

Maximum pressure

280 bar

Grease type

EP 2 NLGI-2

Volume reservoir

4,0 l

Chain lubrication:

12 SPECIFICATIONS

135

Summary of Contents for Dens-X Compactor

Page 1: ...Rev Dens X UM 2A EN Original version Published 2020 According to Directive 2006 42 EC Annex 1 7 4 1 Orkel AS Johan Gj nnes veg 25 7320 Fannrem Norway Valid from serial number 20427005 Orkel part numb...

Page 2: ...s manual 13 1 5 Warranty 13 1 6 Declaration of conformity 14 2 Safety 15 2 1 Introduction 15 2 2 Symbols 15 2 2 1 Warning danger and caution 15 2 3 Emergency stop 17 2 4 To the operator 18 2 4 1 Exerc...

Page 3: ...he feed hop per F25 25 3 4 Elevator and sub conveyor 26 3 4 1 Settings 26 3 5 Chamber 26 3 5 1 Opening speed settings 26 3 5 2 Chamber pressure settings 27 3 6 Plastic tying unit 27 3 6 1 Principle of...

Page 4: ...drawbar and feed hopper F25 37 4 2 3 Lever Controls overview 40 4 2 4 Lever list 40 4 2 5 Leveling the machine 41 4 2 6 Power take off 41 4 2 7 PTO Speed 41 4 2 8 Electrical power source 41 4 2 9 Hydr...

Page 5: ...1 3 Lifting points 51 5 1 4 Strapping and tie down 52 5 1 5 Dismantling the machine 52 5 2 Highway use 53 5 2 1 Transport preparation Flexible drawbar and feed hop per F25 53 6 Control system 54 6 1 U...

Page 6: ...maintenance 71 7 2 Electrics 71 7 2 1 Fuses 72 7 3 Wheels 72 7 4 Chains 72 7 4 1 Chain tensioner A 72 7 4 2 Chain tensioner B and C 73 7 5 Feed hopper 73 7 5 1 Tightening the feed hopper belts F25 74...

Page 7: ...Main components fastening points 88 7 12 Chamber roller bushings 88 7 12 1 Wear inspection 88 7 12 2 Permissible wear 89 7 12 3 Remove sprockets 90 7 13 Hydraulics 91 7 13 1 Hydraulics oil 91 7 13 2...

Page 8: ...8 6 4 Gearbox and gears for hydraulic motors 102 8 7 Manual lubrication charts 103 8 7 1 The compactor 103 8 7 2 Feed hopper F25 104 8 7 3 Flexible drawbar 105 8 8 Lubrication list Manual greasing po...

Page 9: ...and outputs sorted by type 120 10 8 1 Inductive sensors 120 10 8 2 Other sensors and switches 121 10 8 3 Directional valves 121 10 8 4 Sensors 7 lead cable 122 10 8 5 Film system remote control 122 1...

Page 10: ...r Dens X 134 12 Specifications 135 12 1 Electrical system 135 12 2 Power take off 135 12 3 Lubrication system beka max 135 12 4 Hydraulic system 136 12 5 Wheels and tyres 136 12 6 Dimensions and weigh...

Page 11: ...zation of the machine With regards Orkel AS 1 1 2 Disclaimer The original parts used in an Orkel machine are designed and built to provide optimal fit function safety and structural integrity For this...

Page 12: ...e both in handling and operating the compactor will be held at site if requested agreed During commissioning and start up period we re offering our technical assistance and answering all questions reg...

Page 13: ...scribes the rig up process what to consider prior to and during operation It also spe cifies the running in period 5 TRANSPORT States all the safety measures and preparations necessary for successful...

Page 14: ...1 6 DECLARATION OF CONFORMITY 1 GENERAL 14...

Page 15: ...ther hand it is not possible to describe every operational and safety matters that may arise Care fully consider all your actions if it is posing a safety hazard to you or others close to the compacto...

Page 16: ...e things Danger rotating parts Keep clear of moving rotating parts in chamber Operator or others close to the machine must be aware when the bale is unloaded from the wrapper table Bales dropped may r...

Page 17: ...cking the tail gate lifting cylinders Between the tractor and the machine there is a rotating PTO shaft No one is allowed to stand between the tractor and the machine while the engine is running Do no...

Page 18: ...understand the safety instructions given in this operator s safety manual l These instructions must be followed without exception The operator is the key to safety on this machine not only for you bu...

Page 19: ...should under no circumstances operate this machine Personnel under influence of alcohol or other drugs must not operate this machine 2 4 5 Important issues Be aware of children and other unauthorized...

Page 20: ...intenance and mechanical adjustments 2 5 3 Cleaning A good cleaning of the machine increases durability and safety Therefore keep all surfaces clean remove dirt oil spills and other remains 2 5 4 Envi...

Page 21: ...normal sounds from the machinery Fine tuning of the process must be carried out until the compactor has reached its optimum capacity based on the material being baled Figure 2 3 Grease collar on beari...

Page 22: ...r and sub conveyor 26 3 4 1 Settings 26 3 5 Chamber 26 3 5 1 Opening speed settings 26 3 5 2 Chamber pressure settings 27 3 6 Plastic tying unit 27 3 6 1 Principle of operation 27 3 6 2 Brake and feed...

Page 23: ...e machine runs on the automatic sequence The operator s main task is to ensure that there is a sufficient amount of material in the hopper and that the finished bales are moved away from the bale drop...

Page 24: ...e speed Turning the valve coun terclockwise decreases the speed 3 2 2 Tank valves Dens X The Dens X compactor got five tank valves T1 T2 T3 T4 and T5 3 3 FEED HOPPER NOTE All references to valves foun...

Page 25: ...left flip moves down by its own weight 3 3 2 Settings Adjusting the feed hopper speed is done by turning the M1 valve Figure 3 2 Clockwise increases the speed Counterclockwise decreases the speed Def...

Page 26: ...not fully extended upper cylinder not fully retracted Corrective action 1 Retract feed hopper as far as possible 2 Switch to refill position 3 Fully retract feed hopper 4 Switch back to operating posi...

Page 27: ...g unit on the top of the machine When set maximum chamber pressure is reached a set amount of net lm is fed into the chamber by the feed rollers in the plastic tying unit When the tail is long enough...

Page 28: ...keep the brake force as high as possible in order to maintain a high density bale The brake force should be set when net lm is pulled during the automatic net lm sequence The brake force is shown on...

Page 29: ...setting Increase the pressure and notice the pressure on the manometer when the film breaks Then slightly decrease the pressure NOTE When starting the machine cold the brake pressure might be higher...

Page 30: ...tes the oil flow to the wrapping arms Turning it clockwise increases the speed Counterclockwise decreases the speed Recommended wrapping arms speed is 27 28 rpm Perform adjustment as follows Open valv...

Page 31: ...Film cutter valves Setting the speed Turning the valve clockwise decreases the speed Turning the valve counterclockwise increases the speed Adjusting the height of the cutters is normally not necessa...

Page 32: ...rosonic sensor S1 This type shows the read distance on an LCD The sensor detects bales on the table Resetting the trigger distance and mode 1 Press both buttons simultaneously for at least three secon...

Page 33: ...locking devices on both sides must be disengaged This is done by pulling the nylon ropes as shown on Figure 3 8 Figure 3 8 Transport safety lock nylon ropes The flexible drawbar is controlled with tw...

Page 34: ...ic hoses to control the drawbar Green arrow indicates the hoses that control the tilting of the drawbar Yellow arrow shows the hydraulic hoses that control swing of the draw bar 3 SETTINGS AND HYDRAUL...

Page 35: ...4 2 4 Lever list 40 4 2 5 Leveling the machine 41 4 2 6 Power take off 41 4 2 7 PTO Speed 41 4 2 8 Electrical power source 41 4 2 9 Hydraulic connections 41 4 2 10 Oil temperature 42 4 2 11 Stairs 42...

Page 36: ...ency stop switches and sensors on a regular basis to ensure they are in good working order l shut down the machine before any work is done to the plastic tying unit due to danger of getting fin gers o...

Page 37: ...high pressure and heated oil can cause severe injury to eyes and skin 4 1 6 Danger zones during operation The left side of the compactor is a blind spot The operator must always be sure there s no on...

Page 38: ...left and right front lever 7 and 8 10 When levelling is done operate the left and right part of the feed hopper OUT lever 3 and 4 It is important that both feed hopper parts are moved all the way out...

Page 39: ...ergency stop switches before starting baling IMPORTANT Check the compactor covers and panels for any damage Repair any damaged safety gear before baling IMPORTANT Be aware of the danger of tipping whe...

Page 40: ...Lever no Description Valve function 1 Left support leg rear Up down 2 Right support leg rear Up down 3 Left part of the feed hopper In out 4 Right part of the feed hopper In out 5 Left part of the fe...

Page 41: ...hen viewed from the tractor is correct NOTE It is important for the machine performance the hydraulic system that the PTO speed is steady 4 2 8 Electrical power source The machine is equipped with a 2...

Page 42: ...upport is fully exten ded 2 Push the lever away from yourself and carefully fold the lower part of the stairs outwards and down Fold The stair may be folded back into transport position as follows 1 C...

Page 43: ...elevator 4 4 BREAK IN PERIOD The first 50 hours of operation are considered to be the break in period NOTE Before the compactor is shipped from the factory Orkel has performed a thorough quality cont...

Page 44: ...ollar 2 Perform visual control of the compactor before during and after use 3 Grease pump Check pressure relief valve no visible grease shall be present 4 Elevator chain Check tension after 1 3 hours...

Page 45: ...door closes When the chamber door is closed a new baling cycle starts At the same time the wrapping starts on the wrapping table the wrapping arms start and the film cutters release the film The wrap...

Page 46: ...e will be a popup message on the dis play unit The safety guards must be manually cleared from any obstruction The machine will not start until activated by a new command from the display unit 4 7 2 I...

Page 47: ...4 Film stretcher with tensioner Figure 4 5 Empty film strecher Threading of the film shall be done as illustrated in the principle drawing Figure 4 6 Film in the film stretcher seen from above 4 OPER...

Page 48: ...form is a safe station for the operator when changing net film rollers in the tying unit It keeps the operator away from all moving parts and makes the process safer It also contains extra room for ad...

Page 49: ...Triggered by feed rollers moving to open position 3 Feed roller slide shafts Cleans the feed rollers slide shafts located on the plastic tying unit This enables the wide film to spread over the entire...

Page 50: ...lter location It is recommended to use an external compressor located outside the polluted area of operation IMPORTANT To use the tractors compressor is not recommended due to insufficient compressor...

Page 51: ...wed by the drawbar only Ensure the tractor is equipped with a drag unit with sufficient strength NOTE Weight on draw bar 1640 Kg 3600Lb IMPORTANT Be aware of the height of the machine during transport...

Page 52: ...raps or chains designed for this purpose There are four points designed for strapping One on each hydraulic jack stand 5 1 5 Dismantling the machine General safety precautions must be taken when strip...

Page 53: ...Raise the left part of the hopper to UP position lever 6 6 Check the clearance between the left and right part of the feed hopper before you proceed 7 Move both feed hopper modules all the way to thei...

Page 54: ...n provides a brief introduction to the user interface so that you quickly can get started using the machine NOTE Software reviewed by this chapter is 0 17 03 Variations from the illustrations may occu...

Page 55: ...lays net or film on the bale in the chamber Afterwards the machine continues in auto mode Start wrapping This icon starts a complete sequence in which the bale is wrapped Start bale drop This icon sta...

Page 56: ...n page press menu and then the icon for Language and screen settings Choose the desired language The system will remember which language is chosen and use it as default The screen s brightness as well...

Page 57: ...n for System information This page shows information about the installed software SW voltage and logged data Figure 6 4 System information screen 6 1 6 Manual controls From these pages the machine s v...

Page 58: ...trol page 1 Page 2 Figure 6 6 Manual control page 2 Run elevator low speed Run elevator high speed Run elevator and chamber Run sub conveyor transport speed Run sub conveyor recycling speed Run hopper...

Page 59: ...brake off on Run wrapping table belt Start bale drod Reverse cooler fan self cleaning Sound warning siren Flash signal tower Run grease pump 6 1 7 Machine settings From main page press Menu and then t...

Page 60: ...6 7 Machine settings screen 6 1 8 Quick settings Figure 6 8 Quick settings Certain machine settings can also be accessed from the main page also when the machine is running in auto mode 6 CONTROL SYS...

Page 61: ...ngs will be stored automatically in the selected setup Figure 6 9 Presets The top of the list contains presets predefined factory setups from Orkel for several different materials These cannot be chan...

Page 62: ...sor overview with status 6 1 11 Messages From main page press menu and then the icon for Messages This page shows a list containing the previous 100 operational messages including error messages 6 CON...

Page 63: ...ft hand side respectively Figure 6 12 Time and date screen 6 1 13 User data From main page press menu and then the icon for User data This page shows data from the baling process that automatically ar...

Page 64: ...and flash drive into the control unit The text file prints directly on the flash drive when pressing the generate button The icon in the lower right corner opens the user list where customer databases...

Page 65: ...aling process so that this starts from the beginning when the machine is put in auto mode The reset does not affect the settings nor the stored user data 6 1 16 Software From main page press menu and...

Page 66: ...el logo shows press and hold the lower right corner until Application Loader is shown l Press Update Software choose the software from the list and press Copy to Display Wait until the status line sho...

Page 67: ...Counted from completed feeding Laps of wrapping film Defines whether the system stops upon failure of wrapping sequence known as Film control US trigger distance Defines the number of rounds of film...

Page 68: ...the wrapping table belts rotates during the bale drop If activated the bale may roll further away from the machine Bale eject additional rotation Defines an additional rotation of the bale when ejecte...

Page 69: ...7 6 Drive chains 74 7 6 1 Drive chains overview 75 7 6 2 Drive chains tensioning 75 7 7 Elevator and sub conveyor 76 7 7 1 Conveyor belts and feeder carrier 76 7 7 2 Adjusting the conveyor chains 76 7...

Page 70: ...Before any maintenance or adjustments are performed on the machine we recommend you to make a con ference call to your local dealer or Orkel AS All repair work shall be carried out by a skilled mecha...

Page 71: ...C 158 F IMPORTANT Safeguard can only be dismounted when the machine is stopped 7 1 4 Control after repair or maintenance Check that all tools are stowed away and that all covers are mounted correctly...

Page 72: ...before transport to a new location See section 12 5 Wheels and tyres 7 4 CHAINS The chamber chains and chain tensioner A B and C must be controlled for sufficient lubrication and cor rect tension Look...

Page 73: ...t on the bolt 3 Tighten the bolts holding the adjustable bracket when the chain tension is OK 4 Readjust the right side to find the optimal lining of the belt 5 Repeat if necessary NOTE Right side adj...

Page 74: ...Remember to tighten the lock bolts after adjustment NOTE Make sure the tensioning of the belt is equal on both sides of each half by measuring the location of the lock bolts in their slide Figure 7 3...

Page 75: ...2 Drive chains tensioning The chain tensioning is done by turning the adjustment bolts as shown on the pics below One bolt on each side of the compactor IMPORTANT The hopper halves must be lowered al...

Page 76: ...chain tensioning and look for uneven wear 7 7 2 Adjusting the conveyor chains Same procedure on both chains Tighten the chain tensioner until all play is gone Adjust equally on both sides and check t...

Page 77: ...er nut and tighten the bolt on the chain tensioner until correct chain tension is achieved l Adjust both sides equally l Tighten the counter nut and the attaching bolts on bracket 7 7 3 Chain tensione...

Page 78: ...erforming a control the chamber must be properly cleaned preferable using a high pressure washer Check the tracking of the chamber belts and adjust if needed Look for wear on the chamber sidewalls and...

Page 79: ...e 7 12 must be increased If the belt is tracking against A Figure 7 11 the distance C Figure 7 12 must be reduced Figure 7 11 Front chamber belt is tracking towards A B Figure 7 12 Front chamber dista...

Page 80: ...one by changing the distance C on the rollers bearing point D Figure 7 15 Figure 7 14 Tension roller By increasing the distance C the belt tracking will go towards B Figure 7 14 When decreasing the di...

Page 81: ...se order If reducing the distance C the belt tracking will enter towards B Figure 7 15 Bearing point D tension roller Figure 7 16 Adjusting brackets rear chamber belt Upper adjustment roller C Prior t...

Page 82: ...will go towards B Figure 7 18 in the chamber If the tracking of the belt still goes towards one of the sides this operation must be carried out on the left side but in reverse order If increasing the...

Page 83: ...hamber Use a high pressure washer Remember to secure the chamber door lifting cylinders before entering the chamber Remove the damaged belt using a knife and cut the belt crosswise Be observant of the...

Page 84: ...or feed rollers 2 Check the chain tension and the chain condition SeeFigure 7 22 Adjust the tension by loosening the bolt and turn the nylon eccentric to add more tension to the chain Then retighten t...

Page 85: ...top handles Tighten the hinge bolts so that the handles barely returns to the start position If the hinge bolts are too loose the emergency stop handles may be triggered unnecessary Also check that th...

Page 86: ...wrapping table belt must be adjusted as shown in Figure 7 26 Figure 7 26 Correct belt tension wrapping table The belt tension can be changed by relocating the roller There are six alternative holes to...

Page 87: ...location side of the belts For wrapping tables with a weighing cell the front belt tension can be adjusted within the slot arrow 1 by turning the adjustment bolt arrow 2 see Figure 7 28 Because of thi...

Page 88: ...xing bolts for drawbar eye 7 12 CHAMBER ROLLER BUSHINGS IMPORTANT The bushings must be controlled every 5000 bales produced or when 1000 hours of operation are reached Whatever comes first IMPORTANT T...

Page 89: ...er side 2 Drive chain This condition occurs on the bushings that are affected by the drive chain direction A turning point is shown in Figure 7 31 The wear is also influenced by the chamber pressure B...

Page 90: ...damage to the rollers axle and potential mechanical breakdown Figure 7 32 Example picture of plain bearing New bearing to the left and worn out defect bearing to the right NOTE Good practice is to ch...

Page 91: ...8 6 1 Hydraulics Oil filter 3 pcs must be changed minimum once a year and after the first 50 hours of operation break in period 7 13 2 Hoses and connections Check the hydraulic system for any leakages...

Page 92: ...st be cleaned Inspect the amount of metal shavings on the magnetic plug If there s a lot of shavings present it s indicating excessive wear in the gear box 7 13 4 Heat exchanger Perform daily inspecti...

Page 93: ...filter according to the Filter procedure below 10 Drain the oil and remove the oil filter on the collector according to the Collector and cooler pro cedure 11 Refill A sticker on the oil tank indicate...

Page 94: ...the drain hole 4 Remove the drain plug 5 Drain until empty 6 Clean the magnetic plug 7 Mount the gear in its original position 8 Refill with Shell Omala S2 220 9 Reinsert the plug 7 15 WELDING AND GRI...

Page 95: ...othes Always keep a fire extinguisher available 7 16 SERVICE HISTORY We recommend to fill in all service maintenance work in this table Date year Service maintenance major repair Performed by Name com...

Page 96: ...5 8 8 Lubrication list Manual greasing points 106 8 1 LUBRICATION SYSTEM BEKA MAX EP 1 The compactor is equipped with a fully automatic lubrication system It lubricates the chamber roller bush ings gr...

Page 97: ...on line to a bearing is clogged the pressure will increase 280 bar and visible grease appears on the relief valve Please check the pressure relief valve on a regular basis If visual grease is present...

Page 98: ...lain bearings on chamber rollers are under huge stress and force during operation It is of great importance that the lubrication system is in good working order IMPORTANT Do not operate the compactor...

Page 99: ...ase The grease lubrication system is set to a maximum delivery of 0 29cm rev However one of the pumps is adjustable PE120V Figure 8 4 Grease pump adjustment Remove plug item 2 Figure 8 4 to get access...

Page 100: ...rom the first distributor block and activate the pump until you have a constant flow from this outlet 8 3 ELECTRIC PUMP AND MAIN DISTRIBUTOR 8 4 TROUBLESHOOTING FOR BEKA MAX Problems Cause Remedy Pump...

Page 101: ...tem check Run greaser manually for one minute 1 or 2 times to lubricate the system Then restart machine and verify that the greas ing system operates as intended Grease on pressure relief valve System...

Page 102: ...8 6 4 Gearbox and gears for hydraulic motors Gear oil Renolin unisyn CLP 220N 8 LUBRICATION 102...

Page 103: ...8 7 MANUAL LUBRICATION CHARTS 8 7 1 The compactor 8 LUBRICATION 103...

Page 104: ...8 7 2 Feed hopper F25 8 LUBRICATION 104...

Page 105: ...8 7 3 Flexible drawbar 8 LUBRICATION 105...

Page 106: ...roller 1 Left and right 2 W 13 Emergency stop arm wrapper 1 Left and right 2 M Feed hopper F25 No Description Qty on each side Location Total Intervall 1 Cylinder 2 Left and right 4 M 2 Bearing 1 Left...

Page 107: ...rage period Touch up paint is recommended to avoid corrosion 9 2 1 Long time storage If you re using grease of NLGI class 2 with EP additives extreme pressure there s no need for special pre cautions...

Page 108: ...r supply 116 10 6 1 Supply block 1 116 10 6 2 Supply block 2 117 10 7 Inputs and outputs sorted by number 118 10 7 1 IO list 1 118 10 7 2 IO list 2 119 10 7 3 IO list 3 120 10 8 Inputs and outputs sor...

Page 109: ...10 1 MAIN POWER SUPPLY E STOP SWITCHES AND ELECTRICAL CABINET 10 ELECTRICS 109...

Page 110: ...10 2 ELECTRICAL CABINET POWER SUPPLY RAIL 10 ELECTRICS 110...

Page 111: ...10 3 SENSORS AND MANUAL CONTROLS 10 ELECTRICS 111...

Page 112: ...10 4 VALVES FAN MOTORS AND PUMPS 10 ELECTRICS 112...

Page 113: ...e DO 1 2 X1 17 V19 Net feed motor DO 1 2 X1 18 V35 Air cleaning door OPT DO 1 2 X1 19 S17 Chamber opened DI Bk Bl Br X1 20 S18 Chamber closed DI Bk Bl Br X1 21 NOT IN USE X1 22 NOT IN USE X1 23 Sensor...

Page 114: ...Chamber pressure AI Wh Br X3 6 S29 Feed hopper US sensor AI Gy Bl Br X3 7 S44 Feed hopper start DI C Gn X3 8 S45 Feed hopper stop DI C R X3 9 NOT IN USE X3 10 F25 control supply 5V REF C Br X3 11 NOT...

Page 115: ...21 NOT IN USE X5 22 NOT IN USE X5 23 Sensor supply DO X X 10 5 5 IO block 6 Loc ID Description Type Hi Mid Low X6 1 V30 Wrapper speed PWM 1 X6 2 NOT IN USE X6 3 V30 Wrapper speed FB FB 2 X6 4 NOT IN...

Page 116: ...Stop OPT DI Wh X7 17 Cable detection DI X13 2 X7 18 NOT IN USE X7 19 S11 Film sensor 1 PI A Bl X7 20 S12 Film sensor 2 PI A Gn X7 21 S34 RF remote ctrl Drop OPT DI Bk X7 22 S46 RF remote ctrl Aux OPT...

Page 117: ...bus high 870 831 X13 14 CANbus low 870 831 X13 15 CANbus low 870 831 10 6 2 Supply block 2 Left Middle left Middle Middle right Right Left W guard valve Display unit Br To X13 9 To X13 5 Cooler fan R...

Page 118: ...UTPUTS SORTED BY NUMBER 10 7 1 IO list 1 All sensors ID Description Loc Type Hi Mid Low S01 Bale on wrapping table X5 19 DI A Wh S03 Table middle position X5 20 DI Bk Bl Br S05 Wrapping arm home posit...

Page 119: ...IC3 ID Description Loc Type Hi Mid Low V01 Sub conveyor bypass X2 1 DO 1 2 V02 Chamber open X1 1 DO 1 2 V03 Chamber close X1 2 DO 1 2 V04 Wrapper bypass off X1 3 DO 1 2 V05 Table up X5 1 DO 1 2 V06 Ta...

Page 120: ...k right X6 6 DO 1 2 V55 Flip check left X6 7 DO 1 2 V56 Auger bypass X5 16 DO 1 2 10 8 INPUTS AND OUTPUTS SORTED BY TYPE 10 8 1 Inductive sensors Inductive sensors ID Description Loc Hi Mid Low S03 Ta...

Page 121: ...onveyor bypass X2 1 1 2 V02 Chamber open X1 1 1 2 V03 Chamber close X1 2 1 2 V04 Wrapper bypass off X1 3 1 2 V05 Table up X5 1 1 2 V06 Table down X5 2 1 2 V07 Run wrapping table X5 3 1 2 V08 Net knife...

Page 122: ...control Radio remote control ID Description Loc Hi Mid Low S33 RF remote ctrl Stop OPT X7 16 Wh S34 RF remote ctrl Drop OPT X7 21 Bk S46 RF remote ctrl Aux OPT X7 22 Gy 10 8 7 Proportional valves Pro...

Page 123: ...direction X6 5 1 2 V54 Flip check right X6 6 1 2 V55 Flip check left X6 7 1 2 V56 Auger bypass X5 16 1 2 10 8 9 Cable detection Cable detection Automatic controller identification ID Description Loc...

Page 124: ...10 9 SENSOR OVERVIEW 10 ELECTRICS 124...

Page 125: ...PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 mm S18 Chamber closed position Inductive PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 mm S19 Feed rollers open position Inductive PNP Pepperl Fuchs NBB8 18GM50 E2 V...

Page 126: ...ote control flip up Switch NO F25 only S43 Remote control flip down Switch NO F25 only S44 Remote control hopper start Switch NO F25 only S45 Remote control hopper stop Switch NO F25 only S46 RF Remot...

Page 127: ...r 130 11 1 4 Additional feed hopper control for F25 and chamber drive 131 11 1 5 Hydraulic diagram list 132 11 2 Valve overview 133 11 2 1 Valve chart for Dens X 133 11 2 2 Valve list for Dens X 134 1...

Page 128: ...11 1 1 Complete diagram 11 HYDRAULICS 128...

Page 129: ...11 1 2 Wrapping table chamber and elevator control 11 HYDRAULICS 129...

Page 130: ...11 1 3 Plastic tying unit sub conveyor and feed hopper 11 HYDRAULICS 130...

Page 131: ...11 1 4 Additional feed hopper control for F25 and chamber drive 11 HYDRAULICS 131...

Page 132: ...38 A 17 V19 Digital valve Comatrol SV 15 34 02 1 38 A 17 V24 Digital valve Comatrol SV 15 34 04 1 38 A 17 V25 Digital valve Comatrol SV 15 34 04 1 38 A 17 V30 Proportional valve Comatrol PSV10 NC 0 9...

Page 133: ...11 2 VALVE OVERVIEW 11 2 1 Valve chart for Dens X 11 HYDRAULICS 133...

Page 134: ...Wrapper speed high In cabinet on valve block P2 Wrapper speed low In cabinet on valve block P3 Wrapping table tilt speed In cabinet on valve block P4 Film cutter left speed In cabinet on valve block...

Page 135: ...18GM50 E2 V1 Feed hopper Ultrasonic analogue Pepperl Fuchs UC2000 30GM70 IE2R2 V15 Wrapping table Ultrasonic digital 70 cm def Microsonic mic 130 D TC Oil temperature PT1000 FuehlerSysteme EF5 E 20 5...

Page 136: ...116 psi lb in Wheel nuts torque 450 Nm 12 6 DIMENSIONS AND WEIGHT 12 6 1 Measurements Net weight F25 flexible drawbar 11450 kg Allowed total weight 12500 kg Allowed vertical load on drawbar 2500 kg He...

Page 137: ...12 6 3 Dimensional sketch F25 operating mode 12 SPECIFICATIONS 137...

Page 138: ...12 6 4 Dimensional sketch F25 transport mode 12 SPECIFICATIONS 138...

Page 139: ...the feed hopper to the chamber F Feed hopper The feed hopper is made for loading material into which is fed into the chamber via the elevator It is mounted at the back of the compactor and comes in se...

Page 140: ...on the wrapping table by rotating the arms around the bale Safety features are mounted on the arms so that the emergency stop is triggered if something hits the safety features Wrapping table The wrap...

Page 141: ...9 D Daily checklist 42 F Film roller Installing a new film roller 46 H How to use this manual 13 Hydraulics Recommended grease 101 Recommended oil types 23 Valve chart 133 L Lubrication Approved lubri...

Page 142: ...M Maintenance 13 69 71 INDEX 142...

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