background image

Electrical Connections & Wiring

(Refer fig 1.2)

Wiring is to be carried out only when the switch is mounted and voltage free.

(a) Remove the top cover by unscrewing the black screw.

(b) Pass the cable through the cable gland and connect the wiring.

(c) Basically there are two connection as shown in the figure 1.2 one for 

Line and another for Motor. Each has three wires for three phase. Please 
ensure appropriate connection of phase wires. Two earthing screws are 
provided to connect earthing wires from line and motor.

Certificate No.:

 FM 72815

Kaustubha Udyog 

7, Parichaya Society, 1000/6D, Navi Peth, Pune 411 030 INDIA
Tel. :  +91-(0) 20 - 24332124 / 24321053
Fax : +91-(0) 20 - 25460486 / 24332124
Email : [email protected]

Website : http://www.orion-instruments.com

BULLETIN NO. : KA041220

AN  ISO9001:2000  COMPANY

Mounting

Please refer Fig. 1.1

1. Pressure switches can be mounted directly 

on process connection 1/2”BSP F nut with 
external size of 27 mm A/F.

2. In case, any other process connection is 

required then the same can be achieved 
using adaptor.

3. Please don't tighten the switch by holding 

the top cover. Use appropriate spanner for 
turning the process connection nut.

Set Point Adjustment:

Refer fig 1.2

Adjustment is to be carried out only when the switch is mounted, 
under pressure and voltage free

a. Remove the top cover.

b.  Decide the cut-in (lower) pressure (P1) and cut-out (upper) 

pressure (P2). (Pressure switch is closed when the pressure is  
between pressure P1 and P2.)

c. Turn the Range nut and differential nut to extreme top position.

d. Apply the desired cut-in pressure (P1) to pressure port.

e.  Turn the Range nut slowly till contacts changeover.

f.  Turn the differential nut to the extreme positive end (bottom 

position) 

g.  Apply the desired cut-out (upper) pressure (P2) to pressure port.

h.  Turn the differential nut till the contacts changeover.

i.  Some minor adjustment will be required to achieve the exact 

cutin (lower) / output (higher) point, which can be checked with 
the help of proper pressure measurement device.

j.  Replace the polymer cover after the adjustment of cut-in and cut-

out point  is achieved.

Fig. 1.2

Differential Nut

For
Motor

For
Line

Earth
Screw

Relief
Valve

104

1

0

0

60

Range
Operating Nut

60.0

4.5

7.0

7

0

.0

1

1

9

.0

3

7

.5

38.0

63.4

44.8

28.0

On
Off

Screw for Cover

On/Off Knob

Cable
Gland

Cable Entry
Screw

Hex. A/F 27
(for Fitting the Switch)

13.0

40.0

61.0

103.5

Pressure Port
1/2" BSP Female

Pr. Relief Valve

INSTALLATION DRAWING

Approx. Dimensions in mm

Fig. 1.1

27

mm

Wrong Method

Correct Method

INSTALLATION AND OPERATING INSTRUCTIONS

Reviews: