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|  Increase Quality through Interaction with the Field

Troubleshooting Chart 

Issue 

Possible Cause

Solution

RF

Non-RF

Motor does not work, lights 

work and flash

Connector at PCB #1 MAIN (22)  not 

connected securely

Connect Securely

a

a

 

Motor burned out

Replace Motor (2)

a

a

 

Motor defective (e.g., loose wires)

Replace Motor (2)

a

a

 

PCB #1 MAIN (22) defective

Replace PCB #1 MAIN (22) 

a

a

Lights and Motor work, but 

motor stops and lights flash

Motor rotor locked

 

a

a

 

+ Scroll Fan is bound and has obstruction

Remove obstruction

a

a

 

+ Motor has locked

Replace Motor (2)

a

a

 

Brushroll is not turning

 

a

a

 

+ Belt is damaged or worn (Stops turning 
under load)

Replace Belt (3)

a

a

 

+ Brushroll defective

Replace Brushroll  (13)

a

a

 

+ Obstruction in the brushroll chamber

Remove obstruction

a

a

 

Magnet missing from center of Brushroll

Replace Brushroll (13)

a

a

 

PCB#2 (39) not connected securely to PCB #1 
(22)

Connect Securely

a

a

 

Defective PCB#2 (39)

Replace PCB#2 (39)

a

a

 

PCB #1 MAIN (22) defective

Replace PCB #1 (22)

a

a

Motor works, but lights do not 
OR

PCB#2 (39) not connected securely to PCB #1 
MAIN (22)

Connect Securely

a

a

      Motor works then stops, but 
lights do not

Defective PCB#2 (39)

Replace PCB#2 (39)

a

a

 

PCB #1 MAIN (22) defective

Replace PCB #1 (22)

a

a

Vacuum does nothing when 

power button is pressed

Vacuum is unplugged

Plug in Vacuum

a

a

 

Power cord (38)  harness is damaged/
defective

Power cord (38)/harness is 
damaged/defective

a

a

 

AC connector at PCB #1 MAIN (22) not 

connected securely

Connect Securely

a

a

 

Power Switch not functioning

 

a

 

+ Connectors at switch (37) not connected 

securely

Connect Securely

a

 

+ Connector at PCB #1 MAIN (22) not 

connected securely

Connect Securely

a

a

 

+ Switch (43) is defective

Replace Switch (37)

a

 

+ Switch cable (37) damaged

Replace cable

a

 

PCB #1 MAIN (22) defective

Replace PCB #1 (22)

a

a

Vacuum will not run

Batteries are dead

Replace batteries

a

Electronics not communicating properly

Verify if battery is in place. Plug unit 

into power outlet. Press and hold 

the ON/OFF button for 15 seconds 
or until the headlights start to flash. 

Flashing headlight indicates unit is 

now communicating properly and is 

ready to use. 

a

Summary of Contents for Magnesium LW100 Series

Page 1: ...Oreck Magnesium Series Service Manual The Oreck Manufacturing Company 08 2012...

Page 2: ...10 2011 The Oreck Manufacturing Company...

Page 3: ...sassembly Instructions 3 Handle Upper Assembly 3 Base Unit 7 Maintenance for Swivel and RF Handle Models 16 Help Support 22 Contents Note To view a current service parts list refer to www oreckretail...

Page 4: ...and 7 10 Replace Brush Chamber to Inlet Seal Base Unit section steps 1 2 and 5 Replace Dirt Tube O Ring Handle Upper Assembly section steps 4 6 Replace Power to Switch to PCB Harness Handle Upper Ass...

Page 5: ...Thoroughly wipe down the outside housing and the Baseplate DO NOT use soap and water because the Baseplate has all parts attached Soap and water will damage the parts Clean Outer Bag and Bag Dock Use...

Page 6: ...fective Replace PCB 1 22 a a Motor works but lights do not OR PCB 2 39 not connected securely to PCB 1 MAIN 22 Connect Securely a a Motor works then stops but lights do not Defective PCB 2 39 Replace...

Page 7: ...rom the upper assembly by depressing the spring plungers found underneath each if the four rubber covers where the Handle Assembly 40 meets the Outer Bag 26 Note Later production units have only 2 spr...

Page 8: ...osable bag Remove the five screws on the Handle Switch Mount Bracket 34 to detach both The Power to Switch to PCB Harness 37 is located behind the Power Button Power Button and spring 36 located in Po...

Page 9: ...Oreck LW100 Service Manual 5 4 Detach Pagoda 27 from Scroll Tongue 7 by lifting straight up Pagoda 27 Scroll Tongue 7...

Page 10: ...lar 8 Use special multi tool 72591 01 to prevent cosmetic damage 6 Remove Dirt Tube from base at the Fan Housing Assembly 41 by pulling straight up Dirt Tube 29 Dirt Tube Collar 8 Multi tool 72591 01...

Page 11: ...of Baseplate 2 Remove Tunnel Top Cover 18 to reveal the PCB 1 Main 22 Find the tab on the Top Tunnel Cover and push it to unlock the cover from the inlet duct to avoid breaking the cover To work with...

Page 12: ...Quality through Interaction with the Field 3 Remove PCB 1 Main 22 4 If replacing a defective low voltage or power cord remove LV AC Wire to Base Clamp 23 PCB 1 Main LV AC Wire to Base Clamp 23 Non RF...

Page 13: ...vice Manual 9 5 To work with the Inlet Duct Motor or Fan Housing Assembly remove Motor Top Cover 17 Remove Inlet Duct 11 and Seal 10 Motor Top Cover 17 Inlet Duct 11 Seal 10 Removing Motor Top Cover 1...

Page 14: ...ck the Rear Wheel Assembly 14 by rotating the white disc to the unlock position Use Multi tool 72591 01 to prevent cosmetic damage when removing the track and hub If the 72591 01 is not available use...

Page 15: ...W100 Service Manual 11 8 Remove the Left Track with Belt Tunnel 15 and reveal the Belt 9 Remove the Belt 3 and the Filter Holder Inlet 19 Belt 3 Belt 3 Filter Holder Inlet 19 with replaceable foam fil...

Page 16: ...2 Increase Quality through Interaction with the Field 10 You may now remove the Brushroll Assembly 13 if necessary 11 Remove the Belt Cover with Slots 20 Brushroll Assembly 13 Belt Cover with Slots 20...

Page 17: ...Oreck LW100 Service Manual 13 12 Remove the inner section of the Rear Wheel Assembly 14 13 Remove the Motor Support Disk 25 Motor Support Disk 25...

Page 18: ...ll the Motor Support Disk 25 if you do not orient the Motor properly 15 Remove Motor 2 and Fan Housing Assembly 41 at the same time 16 To remove the Motor 2 from the Fan Housing Assembly unscrew the n...

Page 19: ...bolt Be certain to orient the toothed washer correctly when you reassemble 18 Lift the fan assembly off the motor shaft Once detached be careful to keep the felt seal and the small flat washer in plac...

Page 20: ...r Swivel Models 1 Remove the rear fascia using a small flatblade screwdriver to unsnap from the fan housing 2 Using a phillips head screwdriver remove the clamp screw being careful to retain the antiv...

Page 21: ...al 17 3 Spread the clamp about an inch and slip the clamp upwards over the top of the exhaust nozzle 4 Remove the two joint screws from the fan housing assmbly 5 Remove the joint halves from the fan h...

Page 22: ...oint 8 Clean all grease debris and adhesive from the joint and fan housing 9 Replace the felt seal Once housing is clean stretch the felt seal so the tongue and groove interlock 10 Apply grease to int...

Page 23: ...urface 12 Fit the joint halves to the fan housing neck and secure with two screws 13 Spread the clamp bring it over the top of the joint and fit to the bottom of the joint 14 Fit the clamp screw throu...

Page 24: ...twist the battery compartment door in a counter clockwise motion 2 Remove the compartment door exposing the battery 3 Using a small flat blade screwdriver gently push the battery retainer clip to rel...

Page 25: ...e positive side will be facing up when inserted into the battery compartment Push the battery gently inplace until the battery retainer snaps and secures the battery 5 Thread the battery compartment d...

Page 26: ...The Oreck Manufacturing Company 1400 Salem Road Cookeville TN 38501 www oreck com Help Support For more information contact Rick Polston at rpolston oreck com...

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