Orcon 22001090 Installer Manual Download

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Installer's manual

HRC-EcoSmart / HRC-SmartComfort

Balanced ventilation with heat recovery &
solar control

This manual is intended for installers of the HRC-EcoSmart and HRC-
SmartComfort balanced ventilation system. The manual contains important
information about the installation and configuration of the ventilation unit.

These instructions belong to the versions:

HRC-425-EcoSmart

HRC-425- SmartComfort
HRC-570-EcoSmart

HRC-570-SmartComfort

Summary of Contents for 22001090

Page 1: ......

Page 2: ...2...

Page 3: ...Precautions and safety instructions 2 Product information 3 Product overview 4 Installation 5 Sign in componenten 6 Adjustment 7 Maintenance and Service 8 Technical specifications 9 Installatierapport...

Page 4: ...r than as described in this documentation is not permitted It must not be possible to touch the fans by hand which is why ductwork of at least 900 mm in length must be connected The unit is not suitab...

Page 5: ...e different versions Each version is suitable for both left and right hand mounting 1 In accordance with Article 3 29 Paragraph 5 of the 2012 Building Decree 2 Optional perilex mains cable available s...

Page 6: ...index 6...

Page 7: ...ket Suspension set with 2x M8 bolts 2x M8 washers and 2x dowels Installation guide User Manual Coupling 32mm G1 for condensate drain 2x Orcon Filter already in unit depending on unit version see chapt...

Page 8: ...160 Supply valve plastic 23120160 Dry condensation drain set 22700065 Filter set HRC 2x coarse 65 22700009 Filter set HRC coarse 65 ePM1 70 22700006 Perilex cable 29190405 CV 3 Perilex switch construc...

Page 9: ...C SmartComfort 9a Connection flange 160mm 4x HRC 425 EcoSmart MaxComfort 9b Connection flange 180mm 4x HRC 570 EcoSmart SmartComfort 10 Main board RF antenna 11 Temperature sensor 2x 12 Humidity senso...

Page 10: ...elatively cool again in the morning The bypass opens when the indoor temperature exceeds the comfort temperature of 23 C and the outdoor temperature is higher than 15 C Frost protection When the outsi...

Page 11: ...on drawing 773 33 127160 220160 S1 600 605 Condensate drain G1 1 4 230 For service purposes allow 600 mm of free space at the front of the unit Position the double wall socket within 1 metre of the ap...

Page 12: ...SO 62 The capacity calculation according to the Building Act Requirements for ventilation of buildings Determination methods for new buildings NEN 1087 2018 The safety regulations for low voltage inst...

Page 13: ...eaks see 4 3 Step 4 Determine where the channels on the device should end up configure the device in the desired orientation see 4 4 Step 5 Replace the randaarde cable with a perilex cable if required...

Page 14: ...use At least one CO2 sensor must be installed per zone see 4 10 Step 11 Connect the zone valves het toestel see 5 1 Step 12 Connect the CO2 sensors to the zone valves of the respective zone where the...

Page 15: ...4 4 3 Installing channels 1 Exhaust to the outside 2 Supply from outside 3 Appliance fitted with appropriate filters 4 HRC levelling 5 Connect condensate drain as per installation instructions 6 Acous...

Page 16: ...index 16...

Page 17: ...ot exceed 3 m s See table in section 4 3 6 The supply air duct system is designed so that NEN 1070 table 4 is complied with in the nominal position Consider crosstalk and installation noise also in th...

Page 18: ...ich means that the ducts to and from the house are placed on the left hand side Caution When inserting the ducts make sure that no residual material enters the unit as this may damage it Supply air fr...

Page 19: ...ck of the unit and retighten the 5 screws Step 10 Remove the top circuit board cover by removing the 2 screws T25 Note the length of the display cable when removing the circuit board cover if necessar...

Page 20: ...ed adapter Place a double wall socket for the HRC and the zone control within 1 meter around the device The electrical installation must comply with NEN1010 and the requirements of the local energy co...

Page 21: ...illustration of the circuit board below Step 5 Remove the grounding cable from the cable outlet Step 6 Attach the black wire of the perilex cable to position 2 centre of screw connector X9 using a fl...

Page 22: ...screws If the cable from the display has come loose reinsert it in the connector on the top panel Step 11 Replace the Perilex cable in the cable clamp on the metal back frame Step 12 Plug the plug in...

Page 23: ...ace under the unit for the condensation drain see chapter 4 7 see dimensions below Step 2 Place the HRC in the left or right configuration over the wall bracket by hooking the hook on the back of the...

Page 24: ...placed on a concrete floor using the optional Orcon undercarriage article number 22700080 for floor mounting Step 1 Insert the feet into the recesses on the underside of the unit Figure A A Step 2 If...

Page 25: ...separate supply channels that are connected to two different zones On the device the connections for the supply ducts are marked with the following icon The zone valves can be placed either directly...

Page 26: ...the mounting points of the unit so that the valves are properly positioned Step 2 Place zone valve 1 see sticker 1 inside the cover on the upper connection for the supply duct See the illustration bel...

Page 27: ...index 27...

Page 28: ...lange 160mm EcoSmart Comfort 425 Flange 180mm EcoSmart Comfort 570 Step 2 Fit the required duct attachment to the connection flange Step 3 Install the Zone valves in two separate ducts preferably usin...

Page 29: ...t place the supply valves too close to a wall to avoid contamination preferably keep a distance of at least 0 5 m When selecting valves take into account the noise production and the calculated air vo...

Page 30: ...free manner with a slight gradient The unit is supplied with a standard 32 mm coupling piece with threaded rod G1 When connecting the condensate drain always use PFTE tape to prevent leakage Ensure t...

Page 31: ...uality in the room by measuring the CO2 content Depending on the measured CO2 content the zone valves are partially opened or closed The following CO2 sensors can be used CO2 Built in sensor 15 RF Art...

Page 32: ...into the power outlet The Zone Valve now has power and the valves will both open Step 2 Plug the HRC into the mains after start up the HRC will be in learning mode for 3 minutes Step 3 Open the cover...

Page 33: ...is now activated for 10 minutes The status LED of ZONE 1 will light up green continuously when teach in mode is active Step 4Press the operating button of the CO2 sensor placed in ZONE 1 briefly once...

Page 34: ...erned 5 3 Logging off sensor s Logging off single sensor To unregister a single sensor from a specific zone the control button on the respective sensor for 15 seconds until the status LED lights up or...

Page 35: ...pplied to the house over several zones these zones will in most cases not be ventilated simultaneously Ventilation takes place only in zones where there is a demand This means that the unit does not n...

Page 36: ...e device housing and the DIP switches on the PCB are now accessible Note Carefully open the cover to avoid disconnecting the cable from the display If the cable comes loose replace it in the connector...

Page 37: ...5 Low ON ON 5 150 175 Middle OF F OF F 6 175 200 Middle ON OF F 7 200 225 Middle OF F ON 8 225 250 Middle ON ON 9 225 250 High OF F OF F OF F OF F 10 230 260 High ON OF F OF F OF F 11 235 270 High OF...

Page 38: ...High OF F OF F OF F ON 18 270 340 High ON OF F OF F ON 19 275 350 High OF F ON OF F ON 20 280 360 High ON ON OF F ON 21 285 370 High OF F OF F ON ON 22 290 380 High ON OF F ON ON 23 295 390 High OF F...

Page 39: ...city See the example below See www orcon nl to use our calculation tool Voorbeeld Percentage Maximum capacity zone 1 135 m3 h45 Maximum capacity zone 1 165 m3 h55 Total calculated capacity 300 m3 h100...

Page 40: ...D Zone 2 Zone 1 percentage Zone 1 percentage 0x Orange Orange 50 50 1x Red Orange 45 55 2x Green Orange 40 60 3x Orange 35 65 4x Red 30 70 5x Green 25 75 6x Green 75 25 7x Red 70 30 8x Orange 65 35 9x...

Page 41: ...sure the air volume per room at the supply valves and adjust if necessary by opening or closing the valves Step 4 Change zones by pressing the ZONE 2 button once Step 5 In zone 2 measure the total air...

Page 42: ...librated over the entire house Set the HRC to position 3 so that both zone valves on the supply air open Measure the total air quantity on the exhaust valves and check whether you are exhausting enoug...

Page 43: ...leaning the controls 6 months User Replacing the remote control battery 15RF 2 years User Cleaning the housing 6 months Installer Cleaning the humidity sensor 2 years Installer Cleaning and checking f...

Page 44: ...nnel is marked with Step 1 Open the top or side connection of the exhaust duct If both connections have a channel the sensor can be reached from inside by removing the heat exchanger Step 2 Check for...

Page 45: ...he front of the device Step 3 Flush the heat exchanger on both sides with lukewarm water max 40 C Step 4 Tilt the heat exchanger and drain off most of the water Step 5 Place the heat exchanger back in...

Page 46: ...lockwise making sure that the rib at the bottom of the fan is released from the clamping Step 7 Make sure that the screw point at the top of the fan is flush with the recess in the unit s changer guid...

Page 47: ...sure that the screw point at the top of the fan is flush with the recess in the housing Step 14 Make sure that the rib on the underside of the housing is clamped again Step 15 Make sure that the rib o...

Page 48: ...the unit for the indications see the overview on the next page When the unit is operating correctly the status LED will blink green repeatedly If there is a fault in the unit it will are shown on the...

Page 49: ...Supply air fan fault 1x red 2x orange Error both fans 1x red 3x orange Temperature emergency stop 2x red 1x orange Temperature sensor fault T1 return from inside 2x red 2x orange Temperature sensor fa...

Page 50: ...ctive 2x green Both Status LEDs Control on CO2 demand active 3x green Zone specific LED Timer active 4x green Zone specific LED Stepper motor malfunction 1x red Zone specific LED Fault in HRC 2x red B...

Page 51: ...een In normal operation the unit operates in automatic mode The unit listens to any connected CO2 sensors and the integrated humidity sensors If there is no ventilation demand from the sensors the fan...

Page 52: ...ilter should be checked Replace the filter if necessary After the filter has been replaced the message can be reset by holding the button next to the filter down for 3 seconds until the message disapp...

Page 53: ...d input air temperature is lower than 5 C In this case check how the unit is oriented left or right and whether the ducts are connected correctly To change the unit orientation see section 4 3 Check t...

Page 54: ...e moisture sensor If necessary replace the humidity sensor Indication Description 4x red 2 5x orange If a modbus communication error is displayed communication is not possible between the main board a...

Page 55: ...After 10 seconds de energise the device by removing the plug from the wall socket Step 7 Connect the power supply from the exhaust fan marked blue to the board connector X14 Step 8 Replace the earthed...

Page 56: ...HRC 425 EcoSmart Serial number 2003570001 See type label Year built 2020 see type sticker Part Filter set HRC EcoMax Artikelnummer 22000080 N B Type of appliance and serial number are indicated on the...

Page 57: ...RC 425 EcoSmart SmartComfort 22910256 8B Connection flange 180mm HRC 570 EcoSmart SmartComfort 22910248 9A Main board HRC 425 EcoSmart 22900720 9B Main board HRC 570 EcoSmart 22900727 9C Main board HR...

Page 58: ...index 58 17 Perilex cable HRC 22915405 18 Side earthed cable HRC 22915426...

Page 59: ...2x Blue X13 230V supply fan 1 L 2 PE 3 N X14 230V power supply exhaust fan 1 L 2 PE 3 N X15 Bypass stepper motor control X17 Pre heater connection X18 Humidity sensor input X22 Temperature sensor1 re...

Page 60: ...index 60 Only suitable for controlling ventilators U FL R SMT 1 Antenna connector Transformer...

Page 61: ...2 Connections circuit board Zone control X2 Connector Zone 1 X10 Connector Zone 2 X11 Micro USB socket for power supply Button 1 Menu button zone 1 Button 2 Menu button zone 2 X2 Button Button X11 X10...

Page 62: ...system 200 Pa at 300 m3 h Dimensions wxhxd mm 760 x 931 x 592 height including zone valves Duct connection diameter mm 160 Condensate drain diameter mm 32 G1 Filter class ISO16890 HRC EcoSmart Coarse...

Page 63: ...i on per fan W Total power consumptio n W SFP total Wh m3 1 100 20 4 11 0 11 2 150 25 7 16 0 11 3 150 50 9 20 0 13 4 180 53 11 25 0 14 5 200 65 14 30 0 15 6 250 105 24 51 0 2 7 250 141 28 59 0 24 8 30...

Page 64: ...wxhxd mm 760 x 931 x 592 height including zone valves Duct connection diameter mm 160 Zone valves supply 180 Other connections Condensate drain diameter mm 32 G1 Filter class ISO16890 HRC EcoMax Coars...

Page 65: ...ower consumptio n W SFP total Wh m3 1 100 20 5 13 0 13 2 150 20 7 17 0 11 3 200 25 11 25 0 13 4 200 62 5 15 32 0 16 5 240 53 18 39 0 16 6 240 89 21 44 0 18 7 300 85 29 60 0 20 8 300 140 37 77 0 26 9 3...

Page 66: ...index 58 12 400 150 62 126 0 32 13 400 250 79 160 0 40...

Page 67: ...number Dipswitch no 1 2 3 4 5 6 7 8 Drainage X34 on off on off on off on off on off on off on off on off Supply X35 on off on off on off on off on off on off on off on off Room valve Position on devic...

Page 68: ...index 60 Other Inlet Zone 1 2 Required m3 h Measured m3 h Ratio setting Zone 1 Zone 2 Drainage house n a Settings Zone control...

Page 69: ...index 61 Date Activity Initials Overview of maintenance operations Registered RF components Other remarks...

Page 70: ...teterugwinning Type heat recovery Type de recuperation Type of heat recovery system Recup erative Recup erative Recup erative Recup erative Thermal efficiency Rendement thermique Temperatur nderungssy...

Page 71: ...uctions Instructions de montage Anweisungen f r Anbringung www orcon nl www orcon nl Internet address Internet adresse www orcon nl www orcon nl Drukschommeling Airflow sensitivity Variations de press...

Page 72: ...his must be reported to the installer Orcon bv reserves the right to change the construction and or configuration of its products at any time without the obligation to replace products previously deli...

Page 73: ...Parliament and of the Council with regard to ecodesign requirements for ventilation units Commission Delegated Regulation EU No 1254 2014 of 11 July 2014 supplementing Directive 2010 30 EU of the Euro...

Page 74: ...Landjuweel 25 3905 PE Veenendaal PO Box 416 3900 AK Veenendaal t 31 0 318 54 47 00 info orcon nl www orcon nl...

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