Orbea RALLON 2022, Technical Manual

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BLUE PAPER RALLON · 2022 10 | ORBEA ORBEA | 11 TECHNICAL MANUAL
EN
The materials used on carbon frames and
forks are rigid and strong, but if overloaded
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bend, and they will break. A strong enough
impact to this material could cause damage
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cause the materials to fail in the future. In the
case of any doubt about the consequences of
a fall or accident, contact your Orbea dealer
for a correct diagnosis of the materials.
Check the drivetrain and the wheels to make sure that the
components operate correctly. If you discover any damage
to the components, stop using the bicycle immediately.
Even if you do not observe any damage, pay close atten-
tion to the sound of your bicycle when you ride it again.
Damage and other problems can cause unusual noises.
If you notice any unusual noise, stop using your bicycle
immediately and contact your Orbea dealer for a correct
diagnosis of the problem.
TAKE YOUR ORBEA BICYCLE TO AN AUTHORIZED
DEALER FOR A PROFESSIONAL INSPECTION
Some of the consequences of a fall or accident can only
be detected by completely disassembling the bicycle
to check for the presence of damage or other signs of
deterioration.
A collision or impact can cause serious dam-
age to your bicycle and its components,
causing them to malfunction or wear out
prematurely. Malfunctions can occur sud-
denly and without notice, causing you to lose
control of your bicycle and suffer serious in-
juries, or even death.
DRIVETRAIN:
· Inspection of its operation before each ride.
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that is worn beyond the manufacturer’s recommenda-
tions must be replaced to prevent damage to the rest
of the drivetrain components. The failure to observe
the manufacturer’s recommendations in terms of wear
could necessitate the replacement of the rest of the
parts of the drivetrain.
WHEELS:
· Inspection of its operation before each ride.
· Disassembly and manual inspection of the bearings and
all components once every 6 months.
SHOCKS AND SUSPENSION FORKS:
· Inspection of its operation before each ride.
· Inspection and full maintenance every 125 hours or
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er’s authorized dealer.
DROPPER SEAT POSTS:
· Inspection of its operation before each ride
· Inspection and full maintenance every 125 hours or
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er’s authorized dealer.
PIVOT POINTS ON FULL SUSPENSION FRAMES:
· Inspection of its operation before each ride.
· Disassembly of the frame and the manual inspection
of all the bearings every 125 hours of use or once a
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er depending on the conditions in which the bicycle is
ridden. More demanding use of the bicycle or use in
adverse weather conditions or in mud requires the dis-
assembly and inspection of the frame once every 75
hours of use or once every 6 months (whichever comes
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sive play, it must be replaced immediately.
GEAR CABLES AND HOUSING:
· Inspection of its operation before each ride.
· Replacement of gear cables every 6 months to 1 year
depending on the conditions in which the bicycle is used.
BRAKES:
· Inspection of the operation and wear of the brake pads
or shoes before each ride.
· Check the wear on disc brakes and the cables or hy-
draulic lines every 6 months to 1 year depending on
the conditions in which the bicycle is used. Flush the
hydraulic lines once a year.
Some of these checks and maintenance
needs go beyond the mechanical knowledge
of most bicycle users. If you are not quali-
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always visit an Orbea dealer for maintenance
on your bicycle and its components. The
failure to perform proper maintenance can
result in malfunctions and accidents with se-
rious consequences.
Incorrectly performed maintenance can
damage the components, which are not cov-
ered by the warranty conditions.
REPLACEMENT PARTS
Always use original Orbea replacement parts or those from
the component manufacturer in question.
The use of non-original replacement parts may
cause damage that results in malfunctions
and accidents with serious consequences.
The installation of some of the replacement
parts in this technical manual are beyond
the mechanical knowledge of most bicycle
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replacement parts, always visit an Orbea
dealer for maintenance on your bicycle and
its components. The failure to properly install
replacement parts can result in malfunctions,
accidents and serious injuries.
The installation of non-original replacement
parts can damage your bicycle and is not
covered by the warranty conditions.
AFTER A CRASH OR AN IMPACT
Falling off your bike is part of cycling. If you have an acci-
dent on your Orbea bicycle, be sure that you’re okay and
seek medical care, if necessary. If you are uninjured, you
should check the condition of your bicycle before contin-
uing to ride.
INSPECT THE FRAME AND THE BICYCLE COMPO-
NENTS TO SEE IF THEY HAVE BEEN DAMAGED IN
ANY WAY
If you detect any problem, do not continue to ride the bicycle.
POINTS TO CHECK
Inspect the frame and the fork to identify whether either of
these components have been broken or bent. If you detect
any damage or cracks, you must stop using the bicycle im-
mediately. On carbon frames, look for cracks or soft spots
in the carbon. If you detect any of these symptoms, you
must stop using the bicycle immediately.