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Sun Microsystems, Inc.
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Sun Fire

™

V125 Server

Service Manual

Part No. 819-7421-10
September 2006, Rev. 1

Summary of Contents for Sun Fire V125

Page 1: ...Sun Microsystems Inc www sun com Submit comments about this document at http www sun com hwdocs feedback Sun Fire V125 Server Service Manual Part No 819 7421 10 September 2006 Rev 1 ...

Page 2: ...yright 2006 Sun Microsystems Inc 4150 Network Circle Santa Clara Californie 95054 Etats Unis Tous droits réservés Sun Microsystems Inc a les droits de propriété intellectuels relatants à la technologie qui est décrit dans ce document En particulier et sans la limitation ces droits de propriété intellectuels peuvent inclure un ou plus des brevets américains énumérés à http www sun com patents et un...

Page 3: ...he Server 1 4 1 3 2 Avoiding Electrostatic Discharge While Working on the Front of the Server 1 5 1 4 Opening the Server 1 5 1 4 1 Removing the Front Section of the Cover Assembly 1 6 1 4 2 Installing the Front Section of the Cover Assembly 1 7 1 4 3 Opening the Back Section of the Cover Assembly 1 7 1 4 4 Closing the Back Section of the Cover Assembly 1 8 1 4 5 Removing the Whole Cover Assembly 1...

Page 4: ...mory 1 16 1 10 1 Memory Configuration Rules 1 16 1 10 2 Installing Memory 1 16 1 10 3 Removing Memory 1 17 1 11 Fans 1 18 1 11 1 Removing a Fan 1 18 1 11 2 Replacing a Fan 1 19 1 12 CPU Heat Sink and System Board Assembly 1 20 1 12 1 Removing the System Board 1 20 1 12 2 Installing a System Board 1 22 1 13 Lower Interface Board Assembly 1 23 1 13 1 Removing a Lower Interface Board Assembly 1 23 1 ...

Page 5: ...Contents v 1 15 2 Installing the Sun Cryptographic Accelerator 1 28 1 16 Battery 1 29 1 16 1 Replacing the RTC Battery 1 29 ...

Page 6: ...vi Sun Fire V125 Server Service Manual September 2006 ...

Page 7: ...ive 1 12 FIGURE 1 8 Location of Connectors on the System Configuration Card Reader 1 13 FIGURE 1 9 Removing the System Configuration Card Reader 1 14 FIGURE 1 10 Installing Memory 1 17 FIGURE 1 11 Disconnecting Fans Power Cables 1 18 FIGURE 1 12 Removing Fans 1 19 FIGURE 1 13 Accessing the System Board for Removal 1 21 FIGURE 1 14 Removing the System Board From the Chassis 1 22 FIGURE 1 15 Lower I...

Page 8: ...viii Sun Fire V125 Server Service Manual September 2006 ...

Page 9: ...ide Before following any procedures described in this book ensure that you have read the Sun Fire V125 Server Safety and Compliance Manual Using UNIX Commands This document does not contain information on basic UNIX commands and procedures such as shutting down the system booting the system and configuring devices Refer to one or more of the following documents for this information Solaris 10 Sun ...

Page 10: ...Meaning Examples AaBbCc123 The names of commands files and directories on screen computer output Edit your login file Use ls a to list all files You have mail AaBbCc123 What you type when contrasted with on screen computer output su Password AaBbCc123 Book titles new words or terms words to be emphasized Replace command line variables with real names or values Read Chapter 6 in the User s Guide Th...

Page 11: ...HTML Online Installation Sun Fire V125 Server Installation Guide 819 7422 PDF and HTML Online Latest information Sun Fire V125 Server Product Notes 819 7424 PDF and HTML Online Compliance and safety Sun Fire V125 Server Safety and Compliance Manual 817 7425 PDF and HTML Online OpenBoot PROM OpenBoot PROM Enchancements for Diagnostic Operation 817 6957 Hard copy Associates kit Lights Out Management...

Page 12: ... not be responsible or liable for any actual or alleged damage or loss caused by or in connection with the use of or reliance on any such content goods or services that are available on or through such sites or resources Sun Welcomes Your Comments Sun is interested in improving its documentation and welcomes your comments and suggestions You can submit your comments by going to http www sun com hw...

Page 13: ... Section 1 2 Controlling Server Power on page 1 2 Section 1 3 Avoiding Electrostatic Discharge on page 1 3 Section 1 4 Opening the Server on page 1 5 Section 1 5 Location of Components on page 1 10 Section 1 6 Front Bezel Assembly on page 1 10 Section 1 7 Hard Drives on page 1 11 Section 1 8 System Configuration Card Reader on page 1 13 Section 1 9 Power Supply Unit on page 1 15 Section 1 10 Memor...

Page 14: ...e you carry out the procedures covered in this document the server must be powered down To do this you must remove the power cable Follow the instructions in Section 1 2 2 Powering Off the Server on page 1 3 1 2 Controlling Server Power The On Standby button does not power off the server but it toggles the server between On and Standby mode 1 2 1 Powering On the Server Caution Never move the syste...

Page 15: ...e hardware shutdown Whenever possible initiate an orderly shutdown Forcing an immediate hardware shutdown can corrupt the hard drive and cause loss of data 4 Wait for the front panel green indicator to go out Caution As long as the power cord is connected potentially hazardous energy is present inside the server 5 Disconnect the power cable This is the only way to remove power from the server Elec...

Page 16: ...er off the server See Section 1 2 Controlling Server Power on page 1 2 2 Open the back section of the cover See Section 1 4 Opening the Server on page 1 5 3 Attach one end of the antistatic strap to the grounding stud located on the partition inside the server and the other end to your wrist FIGURE 1 1 Grounding Point in Back of the Server ...

Page 17: ...e through your Sun sales representatives The bag or shipping container used to package Sun replacement parts Disposable ESD mat shipped with replacement parts or options 1 4 Opening the Server The cover of the server is split into two sections front and back The back section hinges to provide access The front section detaches to provide access The whole cover assembly detaches to provide access to...

Page 18: ...do the screws that fasten the front section of the cover to the chassis FIGURE 1 2 FIGURE 1 2 Location of Screws on the Front Section of the Cover 3 Slide the front section of the cover towards the front of the server Use the indentations in the cover to provide grip if necessary 4 Lift off the front section of the cover FIGURE 1 3 ...

Page 19: ...ith the corresponding slots in the server chassis 2 Press the cover down into the slots 3 Slide the cover towards the back of the server 4 Replace the screws that fasten the cover to the server 1 4 3 Opening the Back Section of the Cover Assembly 1 Locate the latches at the back of the server and release them FIGURE 1 4 2 Undo the captive Phillips screw in the catch on top of the server FIGURE 1 4...

Page 20: ...ng from the center and one corner of the cover The cover hinges forward to lay flush against the front section of the server 1 4 4 Closing the Back Section of the Cover Assembly 1 Rotate the cover back to its closed position Ensure that the catch clips the cover into its closed position 2 Tighten the captive screw in the catch on the cover 3 Secure the cover using the clips on the outside of the s...

Page 21: ...ssembly on page 1 6 2 Open the back section of the cover assembly See Section 1 4 3 Opening the Back Section of the Cover Assembly on page 1 7 3 Remove the back section of the cover assembly 4 Unclip the U channel that runs across the server and remove it FIGURE 1 5 You must remove this bar to reach the cables that connect the front of the server to the rear FIGURE 1 5 Removing the U Channel ...

Page 22: ...ajor Components 1 6 Front Bezel Assembly The front bezel assembly includes the bezel the front server status indicators and hinges The front bezel is replaced as a single unit Hardware cryptographic module under PCI card optional Memory pair far thest from CPU optional Power supply unit Lower interface board System configuration card reader PCI card CPU heatsink assembly ...

Page 23: ... bezel as damage may occur 4 Disconnect the cable connecting the bezel assembly to the server 5 Unscrew the bezel hinges and remove them from the server 1 6 2 Installing the Bezel Assembly 1 Locate the new bezel and hinges onto the server and screw the bezel hinges to the server 2 Reconnect the bezel cable 1 7 Hard Drives For information on removing a hard drive while the operating server is runni...

Page 24: ...he second HDD is optional 1 7 2 Installing a Hard Drive 1 Slide the catch on the front of the hard drive to the right This releases the hard drive The lever must be open before you insert the hard drive into the server If the lever is closed the hard drive will not correctly engage 2 Slide the hard drive into its bay at the front of the server Push the drive in firmly until the metal lever starts ...

Page 25: ... on page 1 2 2 Ensure that the server is properly grounded See Section 1 3 Avoiding Electrostatic Discharge on page 1 3 3 Remove the front section of the cover assembly See Section 1 4 Opening the Server on page 1 5 4 Remove the system configuration card Place the system configuration card aside FIGURE 1 9 5 Disconnect the cable leading to the lower interface board from the configuration card read...

Page 26: ...ou remove the assembly FIGURE 1 9 Removing the System Configuration Card Reader 1 8 2 Installing the System Configuration Card Reader 1 Position the new configuration card reader board by lining up the fixing holes with the clips in the top of the DVD drive enclosure 2 Press the new reader board firmly onto the clips to secure it in place 3 Reconnect the system configuration card reader power cabl...

Page 27: ... interface board To access the cable connector to the interface board open the front cover assembly 5 Undo the two screws on the back panel of the server 6 Move the PSU towards the front of the server to release it from the locating tab on the base of the server 7 Lift the PSU out of the chassis 1 9 2 Installing a PSU 1 Position the new PSU over the location tab and slide it towards the back of th...

Page 28: ...ze manufacturer and part number DIMMs must be installed in identical pairs Both size and manufacturer must be the same per pair but you can mix manufacturers and size between pairs Note A DIMM pair that has identical attributes but different vendors will not be rejecte However such a DIMM pair will cause OpenBoot PROM to issue a warning message to the console and will disable autoboot 1 10 2 Insta...

Page 29: ... pair that is closest to the CPU 1 10 3 Removing Memory 1 Power down the server and disconnect the power cable See Section 1 2 Controlling Server Power on page 1 2 2 Open the back cover See Section 1 4 3 Opening the Back Section of the Cover Assembly on page 1 7 3 Locate the correct DIMM socket 4 Open the latches at the sides of the socket 5 Remove the module from the DIMM socket 6 Close the rear ...

Page 30: ...the fourth cools the PCI card area All of these fans plug into the system board individually The fans can be removed from the server without the use of tools 1 11 1 Removing a Fan 1 Open the back section of the cover See Section 1 4 Opening the Server on page 1 5 2 Disconnect the fans power cables from the system board FIGURE 1 11 FIGURE 1 11 Disconnecting Fans Power Cables ...

Page 31: ...taining tab 4 Lift the fan out of the chassis FIGURE 1 12 Pull on the tab on top of the fan assembly FIGURE 1 12 Removing Fans 1 11 2 Replacing a Fan 1 Insert the replacement fan 2 Connect the fan s power cable to the system board 3 Install the back section of the cover ...

Page 32: ...r Power on page 1 2 2 Ensure that the server is properly grounded See Section 1 3 Avoiding Electrostatic Discharge on page 1 3 3 Open the back section of the cover See Section 1 4 Opening the Server on page 1 5 4 Disconnect the power supply wiring harness from the system board 5 Disconnect the interface board SCSI and IDE cables from the system board 6 If any PCI cards are fitted remove them See S...

Page 33: ...m board toward the front of the chassis so that the SCSI Ethernet and serial connectors come free from the chassis 12 Lift the system board out of the chassis U channel PCI card optional System board Power supply unit DVD optional DIMM pair farthest pair from CPU optional Hard disk drives right most HDD optional Lower interface board Fan assembly PCI slider assembly System configuration card reade...

Page 34: ...ard 1 Insert the new system board and locate it so that the SCSI Ethernet and serial connectors are firmly positioned in their slots at the back of the chassis 2 Insert all system board screws loosely Do not put any screws in the holes for the PCI card slide retainer These holes are identified by a circle printed around their circumference ...

Page 35: ...e front section of the server behind the hard drives and system configuration card reader assembly 1 13 1 Removing a Lower Interface Board Assembly 1 Power off the server See Section 1 2 Controlling Server Power on page 1 2 2 Ensure that the server is properly grounded See Section 1 3 Avoiding Electrostatic Discharge on page 1 3 3 Remove all hard drives 4 Remove DVD drive if one is fitted in the s...

Page 36: ...1 Disconnect the cable from the bezel assembly 12 Remove the LIB from the server 1 13 2 Installing a Lower Interface Board Assembly 1 Locate the new LIB assembly using the screw holes at each corner as guides The LIB printed circuit board PCB pushes onto blind mates its connectors 2 Screw the LIB into place 3 Attach the bezel PCB PSU and system board cables 4 Install the cover assembly ...

Page 37: ...33 MHz or 66 MHz 1 14 1 Adding a PCI Card 1 Power off the server See Section 1 2 Controlling Server Power on page 1 2 2 Ensure that the server is properly grounded See Section 1 3 Avoiding Electrostatic Discharge on page 1 3 3 Open the back section of the server See Section 1 4 Opening the Server on page 1 5 4 Unscrew the PCI lockdown screw on the back of the server ...

Page 38: ...er Service Manual September 2006 FIGURE 1 16 Location of PCI Lockdown Screw 5 Remove the PCI lockdown bracket on the inside of the server 6 Slide the PCI card support clear of the PCI card 7 Disconnect and remove the PCI card ...

Page 39: ...it firmly into the connector 2 Locate the PCI card support so that it supports the back of the card 3 Attach the PCI lockdown bracket and tighten the PCI lockdown screw 1 15 Sun Cryptographic Accelerator The hardware cryptographic accelerator clips onto the server s system board For more information see the Sun Crypto Accelerator 1000 Installation and User s Guide ...

Page 40: ...em board 2 Squeeze the clip to compress it 3 Lift the cryptographic accelerator away from the chassis FIGURE 1 18 FIGURE 1 18 Removing the Cryptographic Accelerator 1 15 2 Installing the Sun Cryptographic Accelerator 1 Press the standoff into the motherboard 2 Place the cryptographic accelerator onto the standoff and connector on the motherboard 3 Press the accelerator into place ...

Page 41: ...rver See Section 1 2 Controlling Server Power on page 1 2 2 Ensure that the server is properly grounded See Section 1 3 Avoiding Electrostatic Discharge on page 1 3 3 Open the back section of the cover See Section 1 4 Opening the Server on page 1 5 4 Unclip the battery from its housing on the system board Push the retaining clip to one side to release the battery 5 Locate the new battery in the ho...

Page 42: ...1 30 Sun Fire V125 Server Service Manual September 2006 ...

Page 43: ... 1 28 removing 1 28 D DIMMs See memory disk drive caution 1 2 See also hard drive E electrostatic discharge ESD precautions 1 3 F fans location of 1 21 removing 1 18 replacing 1 19 front bezel assembly See bezel assembly G grounding stud 1 4 H hard drive caution 1 2 installing 1 12 location of 1 21 removing 1 11 heatsink location of 1 10 replacing 1 20 I installing bezel assembly 1 11 cryptographi...

Page 44: ...mbly location of 1 21 power controlling server power 1 2 the On Standby switch 1 2 power supply unit installing 1 15 location of 1 21 removing 1 15 printed circuit board caution 1 2 R real time clock battery replacing 1 29 removing bezel assembly 1 11 cryptographic accelerator 1 28 fans 1 18 hard drive 1 11 LIB assembly 1 23 memory 1 17 power supply unit 1 15 system board 1 20 system configuration...

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