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71SO Overfill Prevention Valves and 

71SO Testable Overfill Prevention Valves 

Installation and Maintenance Instructions 

IMPORTANT INFORMATION 

FOLLOW ALL INSTRUCTIONS 

Please read these warnings and use and assembly 
instructions completely and carefully before start-
ing.  Failure to do so may cause product failure, or 
result in environmental contamination due to liquid 
leakage into the soil, creating hazardous spill condi-
tions. 

OPW Standard Product Warranty Tag:  

Notice: Flex-

Works by OPW, Inc., VAPORSAVER™ and all other OPW 
products must be used in compliance with all applica-
ble federal, state, provincial and local laws, rules and 
regulations. Product selection is the sole responsibility 
of the customer and/or its agents and must be based 
on physical specifications and limitations, compatibil-
ity with the environment and material to be handled. 
All illustrations and specifications in this literature are 
based on the latest production information available 
at the time of publication. Prices, materials and speci-
fications are subject to change at any time, and mod-
els may be discontinued at any time, in either case, 
without notice or obligation. 

OPW warrants solely to its customer (the initial pur-
chaser and any subsequent purchasers within the 
warranty period) that the following products sold by 
OPW will be free from defects in materials and work-
manship under normal use and conditions for the pe-
riods indicated: 

OPW’s exclusive obligation under this limited warran-
ty is, at its option, to repair, replace or issue credit (in 
an amount not to exceed the list price for the product) 
for future orders for any product that may prove de-
fective within the applicable warranty period. (Parts 
repaired or replaced under warranty are subject to 
prorated warranty coverage for remainder of the orig-
inal warranty period).  Complete and proper warranty 
claim documentation and proof of purchase required.  
All warranty claims must be made in writing and deliv-
ered during the applicable warranty period to OPW at 
OPW 9393 Princeton-Glendale Road Hamilton, Ohio, 
USA 45011, Attention: Customer Service Manager.  No 
products may be returned to OPW without its prior 
written authority. 

This limited warranty shall not apply to any FlexWorks 
or VAPORSAVER™ product unless it is installed by an 
OPW attested installer and all required site and warran-
ty registration forms are completed and received by 
OPW within 60 days of installation.  This limited warran-
ty also shall not apply to any FlexWorks, VAPORSAVER™ 
or other OPW product: unless all piping connections are 
installed with a nationally-recognized or state-
approved leak detection device in each tank and dis-
penser sump (which are not for storage and from which 
all discharge hydrocarbons must be removed, and the 
systems completely cleaned, within 24 hours); unless 
testable sumps utilize FlexWorks pipe and access fit-
tings; unless a sump inspection log or an EPA recom-
mended/required checklist is maintained and the re-
sults are furnished to OPW upon request; and unless 
OPW is notified within 24 hours of any known or sus-
pected product failure and is provided with unrestrict-
ed access to the product and the site. This limited war-
ranty also shall not apply to any product which has 
been altered in any way, which has been repaired by 
anyone other than a service representative authorized 
by OPW, or when failure or defect is due to:  improper 
installation or maintenance (including, without limita-
tion, failure to follow FlexWorks Quick Reference Manu-
al Installation Guide and all product warning labels); 
abuse or misuse; violation of health or safety require-
ments; use of another manufacturer’s, or otherwise un-

PRODUCT 

WARRANTY PERIOD 

FlexWorks Primary Pipe 

10 years from date of manufacture 

All Products and re-

placement parts in-

stalled in the State of 

California 

Certified to California CP

-201 and/or CP-206 

Standards* 

1 year from date of installation (proof of 

purchase from certified contractors/

technicians required) 

OPW warrants ongoing compliance with 

the standards and specifications for the 

duration of the warranty period required 

by the State of California; this limited war-

ranty is under the condition the equip-

ment was installed and maintained by 

trained and certified contractors/

technicians unless noted in Installation 

Manual. 

All other Products and 

replacement parts 

1 year from date of manufacture** 

*Products certified to California CP-201 and/or CP-206 Standards 

have been factory tested and met all applicable performance stand-

ards and specifications and will have an OPW registration card en-

closed/attached to the product. 

Summary of Contents for 71SO-TOOL

Page 1: ...all not apply to any FlexWorks or VAPORSAVER product unless it is installed by an OPW attested installer and all required site and warran ty registration forms are completed and received by OPW within...

Page 2: ...l parts have been provided Use only the parts supplied substitution of parts may cause product fail ure Failure to follow instructions may cause improper prod uct operation or premature failure which...

Page 3: ...ve extension with 3 8 to 1 4 socket adapter WARNING Using electrically operated equipment near gasoline or gasoline vapors may result in fire or explosion causing personal injury and property damage C...

Page 4: ...on the tank calibra tion chart 4 Find the dipstick number X which corresponds to the 95 tank volume And find the dipstick num ber Y which corresponds to the 100 volume 5 Subtract the dipstick number...

Page 5: ...low the drain valve outlet window to the inside top lip of the storage tank Dim A See Figure 1 1A The top flange on the 71SO will rest on the Face Seal Adaptor just below the drain valve outlet and be...

Page 6: ...it IMPORTANT Remove all chips and shavings generated in steps 3 thru 5 out of the cut end of the tube DO NOT remove chips and shavings by dumping thru valve body STEP 4 FILE THE UPPER DROP TUBE File t...

Page 7: ...Insert the inlet tube into the upper tube until the upper tube seats against the flange on the inlet tube Ensure polypak is inserted evenly and stays in inlet tube groove SEE PAGE 8 FOR INSTRUCTIONS U...

Page 8: ...e 71SO TOOL is in the correct position before drilling The stop is factory installed at a distance be tween 2 to 2 1 16 from the tip with the 71SO TOOL If the stop is not at the correct position it mu...

Page 9: ...e tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLC If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Page 10: ...tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLCT If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Page 11: ...pplied with the unit Seat ing torque is 20 in lbs min to 35 in lbs max Screw head should be flush with the drop tube Do not over tight en STEP 15 DIMPLE REMAINING HOLES Remove any chips or burrs from...

Page 12: ...k to OPW for warranty evaluation CAUTION Do not over pressurize Excess pressure can damage the valve STEP 19 CUT LOWER TUBE Measuring from the underside of the inlet tube flange mark the overall lengt...

Page 13: ...ht and crimp ferrule with crimping tool pliers onto cable at this location Trim excess cable with wire cut ter scissors For reference from the seam where the upper tube and valve body meet to the end...

Page 14: ...emove it STEP 23 CHECK INSTALLATION Insert the drop tube all the way into the tank until the flange and gasket seat onto the top of the Face Seal Adaptor The float will swing out into the operating po...

Page 15: ...r threads Pipe dope should be a non hardening gasoline resistant pipe thread seal compound Install socket adaptor and torque to 3 5 ft lbs 42 in lbs minimum to 5 0 ft lbs 60 in lbs maximum After insta...

Page 16: ...be installed STEP 26 VALVE REMOVAL The valve can be removed for tank leak testing inspec tion etc by removing the Rotatable Product Adaptor the 4 nipple and the Jack Screw Kit Reinstall per the above...

Page 17: ...adaptor and cable assembly and ensure float and pop pet move function properly It should only require 3 to 4 of movement and less than 5 lbs of force in order to actuate the float and poppet When loo...

Page 18: ...drop tube if flapper is in the closed position For exam ple a tank level measuring stick This will damage the valve and void the Warranty ALWAYS check flapper location before sticking the tank If flap...

Page 19: ...met the following California specifi cations Performance Requirement Leak rate to be less than or equal to 0 17 CFH 2 0 W C Torque Specification Taptite Screws 10 24 thread cutting 20 in lbs mini mum...

Page 20: ...for proper operation 3 Additionally the total Upper Tube Length must be at least 16 of length to include the protective bend in the tube Is C less than 6 Yes No If NO Upper Tube Length D C A If YES Up...

Page 21: ...he tank Note If a tank bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank...

Page 22: ...cut Subtract valve length U from distance to tank bottom B T B U _____________ Note Lower tube distance from tank bottom to top of cut must meet all AHJ local state and national codes For reference pe...

Page 23: ...e riser pipe to the inside top lip of the storage tank A Upper Tube Length E A For testable models only ending in T Upper Tube Length E A 1 1 2 YES Upper tube length is 6 1 2 plus the riser pipe measu...

Page 24: ...nk bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank manu facturer find t...

Page 25: ...70 Business West Smithfield NC 27577 Customer Service 1 800 422 2525 Technical Service and Questions 1 877 OPW TECH www opwglobal com Part Number H15524PA Issue Date 06 05 2018 REV O Supercedes 02 05...

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