Optimum 3091025 Operating Manual Download Page 15

15

English

en

Optimum Maschinen Germany GmbH

1.0.1

2.1.2 Vibration

The vibrations generated during normal operations do not exceed
the permissible limit of 2.5 m/s

2

 in any case. The measured

average value during use of the various tools that can be mounted
on the machines is between 8.2 m/s

2

 and 10.5 m/s

2

.

3

Delivery, interdepartmental transport, assembly 
and commissioning

3.1

Notes on transport, installation, commissioning

Improper transport, installation and commissioning is liable to
accidents and can cause damage or malfunctions to the machine
for which we do not assume any liability or guarantee.

Transport the scope of delivery secured against shifting or tilting
with a sufficiently dimensioned industrial truck or a crane to the
installation site.

WARNING!

Severe or fatal injuries may occur if parts of the machine
tumble or fall down from the forklift truck or from the
transport vehicle. Follow the instructions and information on
the transport box. 

Note the total weight of the machine. The weight of the
machine is indicated in the "Technical data" of the machine.
When the machine is unpacked, the weight of the machine
can also be read on the rating plate.

Only use transport devices and load suspension gear that
can hold the total weight of the machine. 

WARNING!

The use of unstable lifting and load suspension equipment
that might break under load can cause severe injuries or even
death. Check that the lifting and load suspension gear has
sufficient load-bearing capacity and that it is in perfect
condition.

Observe the accident prevention regulations issued by your
Employers Liability Insurance Association or other competent
supervisory authority, responsible for your company. Fasten
the loads properly.

3.1.1 General risks during internal transport

WARNING: TILTING DANGER!

The machine may be lifted unsecured by a maximum of 2 cm. 

Employees must be outside the danger zone, i.e. the reach of
the load.

Warn employees and advise them of the hazard.

Machines may only be transported by authorized and qualified
persons. Act responsibly during transport and always consider the
consequences. Refrain from daring and risky actions.

Gradients and descents (e.g. driveways, ramps and the like) are
particularly dangerous. If such passages are unavoidable, special
caution is required.

Before starting the transport check the transport route for possible
danger points, unevenness and faults. 

Danger points, unevenness and disturbance points must be
inspected before transport. The removal of danger spots,
disturbances and unevenness at the time of transport by other
employees leads to considerable dangers.

Careful planning of interdepartmental transport is therefore
essential.

3.2

Scope of delivery

Check the grinding machine immediately after delivery for
transport damage, missing parts and loose locking bolts. 

Compare the scope of delivery with the delivery note. The
standard delivery of the grinding machines does not include
grinding wheels, cleaning brushes and polishing wheels.

Grinding wheels, cleaning brushes and polishing wheels are
available in specialist shops or from our main catalogue.

WARNING!

Severe or fatal injuries may occur if parts of the machine
tumble or fall down from the forklift truck or from the
transport vehicle. Follow the instructions and information on
the transport box.

WARNING!

The use of unstable lifting and load suspension gear that
might break under load can cause severe injuries or even
death. Check that the lifting and load suspension gear has
sufficient load capacity and that it is in perfect condition.

Observe the accident prevention regulations issued by your
Employers Liability Insurance Association or other competent
supervisory authority, responsible for your company. Fasten
the loads properly. Never walk under suspended loads!

3.3

First commissioning

For first commissioning, the grinding wheels must be trued with a
dressing stone to ensure the true running of the grinding wheels.

Grinding wheels made from compound abrasives have a natural
imbalance as a result of the pressing process during the
manufacturing process. Compound grinding wheels have a higher
or lower density in some areas. This natural imbalance cannot be
removed with a dressing stone, however, the imbalance can be
reduced by turning one grinding wheel, e.g. by 180° on the
grinding wheel shaft.

3.4

Storage

ATTENTION!

Incorrect and improper storage might result in damage or
destruction of electrical and mechanical machine
components.

Store packed and unpacked parts only under the intended
environmental conditions.  Follow the instructions and
information on the transport box.

Consult Optimum Maschinen Germany GmbH if the machine and
accessories are stored for more than three months or are stored
under different environmental conditions than those specified here.

3.5

Set-up and assembly

3.5.1 Installation site requirements

Organise the working area around the grinding machine according
to the local safety regulations.

WARNING!

The grinding machine must be firmly connected to the
substructure.

The use of an unsuitable machine base can lead to the
superimposition of natural frequencies between the grinding
machine and the base. Superimposition of natural
frequencies leads to considerable vibrations at certain
speeds or in certain speed ranges when the grinding machine
is switched off.

A shift in the natural frequency of your machine substructure can
occur, for example, by increasing the stiffness, or by increasing
the mass with, for example, concrete.

Optimum's suitable machine bases are the GU4-H (3491571) and
GU5-H with extraction (3491573). These machine bases must also
be filled with concrete by the operator in order to obtain a sufficient
mass.

Summary of Contents for 3091025

Page 1: ...triebnahme Instandhaltung Anhang Safety Technical specification Delivery interdepartmental transport assembly and commissioning Appendix Ersatzteile Spare parts GZ40D GZ40C GZ40P Schleifmaschine Grind...

Page 2: ...e nach dem Lesen dieser Betriebsanleitung noch Fra gen haben oder k nnen Sie ein Problem nicht mit Hilfe dieser Betriebsanleitung l sen setzen Sie sich bitte mit Ihrem Fachh nd ler oder direkt mit OPT...

Page 3: ...ne GZ40C verwendet werden Der Abstand der Auflagefl che zur Schleifscheibe darf 2mm nicht unterschreiten Der Abstand kann jedoch gr er sein wenn der Schleifprozess und der verwendete Werkstoff dies au...

Page 4: ...St ube und Nebel Abh ngig von den zu bearbeitenden Werkstoffen und den dabei eingesetzten Hilfsmitteln k nnen St ube und Nebel entstehen die ihre Gesundheit gef hrden Sorgen Sie daf r dass die entste...

Page 5: ...vollst ndig still steht Benutzen Sie die vorgeschriebenen K rperschutzmittel Tragen Sie enganliegende Kleidung und gegebenenfalls ein Haarnetz Stellen Sie sicher dass durch Ihre Arbeit niemand gef hr...

Page 6: ...Steigungen und Gef llstrecken z B Auffahrten Rampen und hnliches Ist eine Befahrung solcher Passagen unumg nglich so ist besondere Vorsicht geboten Kontrollieren Sie den Transportweg vor Beginn des T...

Page 7: ...lten bersten oder es k nnen einzelne kleine Bruchst cke wie ein Gescho davon fliegen 3 6 Montage einer Schleifscheibe Auswechseln einer Schleifscheibe auf Seite 8 3 7 Erste Inbetriebnahme ACHTUNG Vor...

Page 8: ...ten k nnen sein Schwerste Verletzungen der an der Schleifmaschine Ar beitenden Sch den an der Schleifmaschine Nur qualifiziertes Personal darf die Schleifmaschine warten und instandsetzen 4 1 1 Vorber...

Page 9: ...autorisierte Modifikationen und Reparaturen ungen gende Einrichtung und Absicherung der Maschine Nichtbeachtung der Installationserfordernisse und Nut zungsbedingungen atmosph rische Entladungen bersp...

Page 10: ...ten Bitte sorgen Sie f r eine fachgerechte den gesetzlichen Vorschrif ten entsprechende Entsorgung der Elektrobauteile Das Ger t enth lt elektrische und elektronische Komponenten und darf nicht als Ha...

Page 11: ...stions after reading these operating instructions and you are not able to solve your problem with a help of these operating instructions please contact your specialised dealer or directly the company...

Page 12: ...e may be greater if the grinding process and the material used require this for security reasons Grinding wheels must not be installed in places that are designed for cleaning brushes The polishing ma...

Page 13: ...ailure on the safety device or becomes ineffective It is your responsibility If a safety device has been activated or has failed the grinding machine must only be used if the cause of the fault has be...

Page 14: ...rity responsible for your company Fasten the loads properly Never walk under suspended loads 2 Technical specification 2 1 Noise and vibration 2 1 1 Noise The average sound pressure level of the grind...

Page 15: ...after delivery for transport damage missing parts and loose locking bolts Compare the scope of delivery with the delivery note The standard delivery of the grinding machines does not include grinding...

Page 16: ...nding wheels and cleaning brushes that withstand the speed requirements and occurring loads WARNING First commissioned of the grinding machine by inexperienced personnel constitute a risk to personnel...

Page 17: ...workpiece support WARNING Cleaning brushes may be used only on the grinding machine GZ40C Grinding wheels must not be installed in places that are designed for cleaning brushes The polishing machine G...

Page 18: ...ment in an environmentally friendly manner by not placing waste in the environment but in a professional manner Please do not simply throw away the packaging and later the disused machine but dispose...

Page 19: ...us the following information Modified settings Any experiences with the grinding machine which might be important for other users Recurring failures of the grinding machine 5 5 Change information oper...

Page 20: ...zabdeckung Protective cover 2 0309102505 6 Haltescheibe Gegendruckscheibe Securing disc Counter disc 4 0309102506 7 Wellenmutter links Left shaft nut 1 0309102507 8 Wellenmutter rechts Right shaft nut...

Page 21: ...3 4 Klemmhebel Werkst ckauflage Clamping lever for workpiece support 1 0309107904 5 Schutzabdeckung Protective cover 1 0309107905 6 Haltescheibe Gegendruckscheibe Securing disc Counter disc 2 03091079...

Page 22: ...n switch 1 PTC Temperaturschutzschalter Temperature safety switch 1 03091079PTC FL 1 Gleichstrombremse DC brake 1 03091079FL1 Q1 Hauptschalter Main switch 1 03091079Q1 GZ40C Pos Bezeichnung Designatio...

Page 23: ...H1 Betriebskontrollleuchte Operating control light 1 03091055H1 F1 Sicherung Fuse 1 0309105510 S1 Not Halt Schalter Emergency stop button 1 03091055S1 S2 Aus Schalter Off switch 1 03091055S2 S3 Ein S...

Page 24: ...LE PO MN PROGETTO DATA DATA REV 22 01 2020 FG DI 1 DESCRIZIONE AVV PER MOLA 1 VEL 6 10A TRIFASE DIS 2 RIF OPTIUM DIS FIRMA FG NEBES OPTIUM 002 PRG 22 01 2020 1 CLIENTE LOCALITA NEBES L1 R L2 S L3 T N...

Page 25: ...ng und Risikominderung ISO 12100 2010 Name und Anschrift der Person die bevollm chtigt ist die technischen Unterlagen zusammenzustellen Tel 49 0 951 96555 800 Anschrift Dr Robert Pfleger Str 26 D 9610...

Page 26: ...26 de en Deutsch English Optimum Maschinen Germany GmbH 1 0 1...

Reviews: