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3

D111172#1

65

30

100

55

65

Ø 2,5

Ø 5

Ø 5

Ø 2,5

Ø 5

Ø 3,3

50

18

4

INSTRUCTIONS

General: 

This craft pack contains a range of  different materials to make the rotor holder. This will ensure various degrees of difficulty 

during  the construction proccess.

1. Making the base and end

1.1 Mark out the plan  (diagram 1.1) on the acrylic sheet  (1).Use a fretsaw and then file and smooth ( Wet & Dry paper) the 

sawn edges.

Diagram 1.1

1.2 Mark out the plan (see page 7) on the base and 

end. You can cut outthe plan and selloptape it t 

the acrylic. Mark the centre of the holes before 

drilling (see diagram 1.2) 

 

Note:  

Keep the protection foil in place- do not remove !

Base

Base

End 

part

End 

part

Diagram 1.2

1.4 For M3 thread use a 2.5mm dia hole,and a 3.3 mm dia hole for M4             

 

thread. ( Use 3 part tap sytem or special one cut tap ) see photo 1.4  

 

Note: 

Hold the tap in a vertical position. Check with a try square or similar tool

Photo 1.3

Photo 1.4

View from under-

neath

Front view

   Important notes for sawing acrylic sheet with a fretsaw 

The saw blade will warm the acrylic as it is sawing and cause the 

fretsaw blade to stick.Use a few drops of water on the blade as 

you are working in order to keep it cool and running free. Ensure 

that you use a medium saw blade(  not too fine or coarse )

 

Section A-B

B

A

1.3. Drill the holes ø 2,5, ø3,3 and 4mm dia.

(see pattern and photo 1.3)  

   

Please Note:  

Use a drill for plastic or a metalworking 

drill! 

countersink

Summary of Contents for 111.172

Page 1: ...iver Drill 2 5 3 3 4 5 6mm Countersink drill Forstner bit 15mm Side cutter File Bradawl All purpose glue Wet dry paper Oil P r e m i u m L i n e R e e d c o n t a c t m o t o r Warning This product contains small parts that can be swallowed There is a danger of choking This product contains a magnet Swallowed magnets can block the intestines and cause severe internal injury If a magnet is swallowe...

Page 2: ...2 D111172 1 ...

Page 3: ...tion foil in place do not remove Base Base End part End part Diagram 1 2 1 4 For M3 thread use a 2 5mm dia hole and a 3 3 mm dia hole for M4 thread Use 3 part tap sytem or special one cut tap see photo 1 4 Note Hold the tap in a vertical position Check with a try square or similar tool Photo 1 3 Photo 1 4 View from under neath Front view Important notes for sawing acrylic sheet with a fretsaw The ...

Page 4: ...e end of the strip with a file Use the pattern see page 7 to mark out the holes on the aluminium strip Drill the holes and bend the metal strip at 90 degrees as shown see photo2 2 Dia 2 2 3 Making the drive Magnet holder 3 1 Mark out the holes using the pattern see page 7 on the acrylic sheet 2 Drill the 4 marked holes with a 15mm dia Forstner drill 3 5mm deep see photo 3 1 Use a depth guage Pleas...

Page 5: ...lated part of the machine screw About 5 layers in all see photo 4 1 Start point for winding 4 2 Once all the wire has been wound on the coil twist the ends together to stop it from undoing Photo 4 2 Photo 4 3 5 Final assembly 5 1 Screw the end part Photo 5 1 using the contersunk head screws 12 on to the base from underneath tighten Photo 5 1 5 2 Insert the brass tube 15 in the hole in the end see ...

Page 6: ...ine screw 14 and washer 16 on the base see Photo 5 6 Distance ca 2 3mm from the magnets Note The slot in the stand allows the coil to be adjusted to the magnet rotor Photo 5 7 Photo 5 8 Photo 5 7 Take one end of the wire from the coil to a connector block 11 at tighten in place see Photo5 7 5 8 Carefully bend the ends of the reed contact with a pair of pliers Note the position of the contacts Inse...

Page 7: ...t 6 so that it exactly alongside the middle of the coil and exactly in the middle of a magnet 7 te exact positon can be adjusted with the connector block see Page 5 12 5 11 Fix the last connector block on the base with a mchine screw 14 see Photo 5 11 Finally connect the two connector blocks with the wire see Photo 5 11 right Bild 5 12 6 Testing the function 6 1 Connect a 4 5 V Flat shaped battery...

Page 8: ...8 D111172 1 ...

Page 9: ... 5 15 40 Ø 15 8 17 15 10 50 Ø 6 Ø 4 Ø 5 Ø 2 5 Ø 1 2 M3 M3 30 50 Ø 4 30 50 18 15 55 M4 30 50 INSTRUCTIONS Pattern for the base M1 1 Pattern for the end M1 1 Pattern for the rotor M1 1 Pattern Bearing Aluminium version 2 M1 1 Bending position ...

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