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  1. Product Information:

 

Article:   Mechanical toy in project pack form

 

Use:   In Design Technology, Key stage 3

  2. Material Information:

 

2.1 Material:  

  Pine (Coniferous) softwood 

 

  Beech (Deciduous) hardwood

 

  Wood should be relatively dry before working

 

Working:   All wood can be planed, sawn ,drilled shaped and sanded

 

  Mark out according to the plans or use patterns

 

Joining:   Glue and wood joints

 

Finish:    Wax (liquid or solid) 

 

  Clear wood varnish

 

  Staining (coloured, water soluble then clear varnish) 

 

2.2 Material: 

  Welding rod, copper coated steel

 

Working:   Bending

  

Joining:    Screws and push joints

 

Finish:   No special finish necessary

 

2.3 Material:   Modelling felt

 

  Pressed wool fibres, dyed

 

Working:   Cutting with scissors

 

Joining:   Gluing

 

3. Tools

 

Saws:   Use a Fret saw for all round shapes and curves that cannot be sawn with a  

 

  normal Tenon saw

  

Note! 

  Fret saw blades should be inserted with the teeth facing forward

 

     

Use a special Fret sawing  board, hold the work down and saw with 

 

     

slow constant strokes, turning the work as you go

 

  Use a Dovetail or Tenon  type saw for all straight cuts

  

Note! 

  When sawing, hold the work in a vice or use a bench hook

 

Filing:   Use  the correct grade of  wood rasp or file according to the work in hand 

  

Note! 

  Rasps and files only cut on the forward stroke!

 

Sanding:   Use a block and glasspaper for all flat surfaces and loose sheet for curves and 

 

  individual shapes 

           

 

Drilling:   Use a hand drill or machine drill stand

  

Note! 

  Adhere to the safety rules when drilling , tie all long hair back,  

 

 

   

remove  rings  and  jewellery,  wear  safety  glasses  and  an  apron                     

 

Cutting:    Use scissors 

  

Note! 

  Scissors have sharp edges and can cause injury!  

 

Gluing:    Do not apply glue too thickly

 

  Read any instructions before use

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E104689#1

Summary of Contents for 104.689

Page 1: ...g Please Note The OPITEC range of projects is not inten ded as play toys for young children They are teaching aids for young people learning the skills of Craft Design and Technolo gy These projects s...

Page 2: ...nd shapes and curves that cannot be sawn with a normal Tenon saw Note Fret saw blades should be inserted with the teeth facing forward Use a special Fret sawing board hold the work down and saw with s...

Page 3: ...Pine strip 1 5 x 10 x 300 mm Beech dowel 1 3 x 150 mm Mechanism Welding rod 1 2 x 250 mm Welding rod 1 1 x 200 mm Bimetal spring coil 1 Wooden ball 1 20 mm Washer 1 3 2 mm Connector 1 Tea light 1 Figu...

Page 4: ...ng and making 6 1 Designing and making the see saw 6 2 Making the mechanism 6 3 Designing and making the figures 6 4 Finishing and testing 4 D105434 1 Scale 1 2 5b 9 10 5a 13 13 12 14a 14b 14a 14b 3 1...

Page 5: ...then saw each length finally place the pieces on top of each other and drill them in a single action 6 1 3 Once the parts have been drilled mark out and cut the joints and the notches for the candle h...

Page 6: ...saw top Add a washer 9 and push the rod through the central hole in the base add a further was her 9 then finally another wooden ball 13 The see saw top should be able to swing up and down freely on...

Page 7: ...the hook clamp it with a pair of pliers 6 2 6 Insert the free end of the Bi metal coil into the connector block and hold it with the fixing screw Arrange the coil so that when a lighted candle is plac...

Page 8: ...ipe cleaner into a wooden ball 12 as a head and then draw in the features on the face with felt tip pen 6 3 4 Bend the arms forward and glue a wooden ball 13 in between the hands 6 3 5 Using the model...

Page 9: ...Patterns Scale 1 1 9 E104689 1 60 90 85 15 1 10 10 4 22 70 4 Bow 5b Arm 6 Modelling felt 15 Hat Scarf...

Page 10: ...10 E104689 1...

Page 11: ...Once the correct position is achieved finally glue it in place 11 E104689 1...

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