Opel Edwin Audi A3 Avant Brochure Download Page 14

14

ot even hinges are what they used to
be. Their task has remained largely
the same ever since automobiles were

invented and Edscha began equipping them:
that task is reliable and flexible connection of
car body parts. However, the demands on
their service life and safety, their functionality
and their comfort have risen enormously.

ELECTRIFYING OPENING

Consequently, the design engineers of the
Edscha Hinge Systems Division have for
years been working on new and improved,
more comfortable opening systems: from pan-
tographic side doors and sliding doors (pages
18 f.) to multipiece rear lids and extending
load compartment floors. They haven’t

neglected the driver motors either: in Sep-

tember the first electrically powered rear lid

system from Edscha – the first of its kind in

the market – goes into production.

Design chief Andreas Polz explains the

advantages for drivers: “Our system

offers distinctly more comfort than

the usual electrohydraulic

systems, since the trunk lid

control is more sensitive and

the lid responds reliably even

at ambient temperatures of minus 40 or plus
80 degrees Celsius. Not least, the stalled-con-
dition detection feature developed by us and
based on Hall sensors sets new standards in
software-controlled sensitivity and variabili-
ty.” The OEM will also notice the advantages:
up to 30 percent lower costs, in part thanks to
the use of a special Edscha motor, as well as a
step towards independence from hydraulic

ELECTRICALLY DRIVEN REAR LIDS

Trunk lids that open and close at 

the push of a button – more and more car owners appreciate this kind of comfort.
Edscha engineers have developed a particularly economical and comfortable 
electric solution that will go into production in the autumn of 2003.

fluids, which have to be disposed of at con-
siderable expense to comply with the end-of-
life vehicle regulations.

Even in comparison with other electric-

only drives, the Edscha system affords clear
advantages: the drive integrated in the popup
hinge permits stopping and reversing the
direction of motion at any time. Motor power
is controlled by means of pulse-width modu-
lation (PWM) depending on temperature; and
a voltage equalizer ensures practically con-
stant operation irrespective of battery charge
level. Although a trouble-prone and cost-rais-
ing coupling was dispensed with, opening and
closing the trunk lid is nonetheless child’s
play if ever the vehicle power supply fails.

INVOLVOED

The system was installed in a test car by mid
2002. The first to be convinced by Polz to
employ a customized version of the Edscha
system was Volvo – in the ‘Versatility Con-
cept Car’, Volvo’s highlight at the 2003 Gene-
va Motor Show. The Scandinavian designers
set particular store by stylish, comfortable
cruising in this forward-looking high-class
station wagon. Edscha hinges feature not only
in the electrically operated rear lid, but also in
the hinges to the side doors which open in
opposing directions.

However, the Edscha system will first be

entering the market in a different make. As of
autumn 2003, Korean manufacturer Ssang-
yong, a former subsidiary of the Daewoo
group, will be fitting out its flagship ‘Chair-
man’ with it. Several thousand of these luxury
cars annually – thanks to Ssangyong’s earlier

Built-in drive

N

POWERFUL

This is it how it looks, the pop-

up multilink hinge with inte-

grated electrical drive that pro-

vides much greater comfort

than conventional systems.

Summary of Contents for Edwin Audi A3 Avant

Page 1: ...edwin 02 2003 1 design engineer build drive 02 2003 Edscha inside IAA 2003 Hiding sliding door NEW SLIDING DOOR MECHANISM...

Page 2: ...what s essential for vehicles Together with our ability to design complete vehicles and with fresh ideas our path into the future invariably looks good And hence some matching extras can come along to...

Page 3: ...sliding door mechanism that adorns the title page page 18 We ve developed new approaches else where too specialists from IVM Automotive helped for example to develop the existing Junkers opposed pisto...

Page 4: ...ilt in drive Edscha s electric decklid increases drivers comforts P R O J E C T S 16 Junkers for Asia The opposed piston engine for the 21st century light cheap clean 18 Hiding sliding door Without gu...

Page 5: ...y 2002 contribu ted 108 million to total sales The Hinge Systems business remai ned stable at 553 million previous year 555 million the dramatic de cline of the Brazilian real prevented re porting hig...

Page 6: ...other three employees in Sales Design and Quality Assurance NEW JOINT VENTURE IN CHINA Edscha goes East Anhui Edscha Automotive Parts Co Ltd AEA is the Hinge Systems divi sion s response to the boomin...

Page 7: ...and 2000 Edscha AG is inviting selected customers from the ranks of car manufacturers and automo tive component suppliers to attend a technical symposium which will be held on November 19 2003 confere...

Page 8: ...Zelek hank Heaven for forty years of Edscha Hengersberg Church dig nitaries such as the Abbot of the nearby Niederalteich Monastery and the Bishop of Passau were among the first to give the start up t...

Page 9: ...otive on the French market are current ly being analyzed from Edscha s French loca tion at Les Ulis The new matrix organization forges links between locations that have previously worked largely indep...

Page 10: ...cial comfort package muffles mechanical noise and isolates the lever from vibra tions The door engine hood and liftgate hinges of the new Opel are also from Edscha B U S I N E S S P R O D U C T S P R...

Page 11: ...ha Edscha furthermore supplies engine hood and liftgate hinges plus foot controls and handbrake for the new Smart Forfour Notch Stop Model Audi A3 Avant BMW 5er BMW 6er BMW X3 Ford C Max Mazda Mazda 3...

Page 12: ...Section bent IHPF 11 Section stretch bent IHPF intensive machining 12 Carbon fiber reinforced plastics CFK IM and SMC benchmark from 2008 Specific costs kg COST EFFICIENT LIGHTWEIGHT BODIES Environmen...

Page 13: ...of production run By the end of the develop ment process you have a vehicle that strikes the right balance between cost weight and other required properties in production too At the heart of the CWO...

Page 14: ...s have developed a particularly economical and comfortable electric solution that will go into production in the autumn of 2003 fluids which have to be disposed of at con siderable expense to comply w...

Page 15: ...n new structures and analyze and optimise them with advanced simulation tools Innovative body ideas are evolved in cooperation with the IVM Automo tive Design Center Rhine Main pages 20 f and serve as...

Page 16: ...principle unsuitable for present day car engines pre cisely because of the high demands on their longevity This is not to even mention the high pollutant emissions JUNKERS REVISITED Notwithstanding in...

Page 17: ...emely hot piston sur face long overall stroke and piston synchronization at top dead center allows the GKM 1200 to achieve high efficiency combined with low pollutant emissions MANY OPTIONS By now the...

Page 18: ...nd swiveling arms I just couldn t see why we shouldn t succeed in eliminating the drawbacks of the sliding door The solution they found is as simple as it is ingenious see box on right and already pat...

Page 19: ...roller carrier there is a second roller carrier parked at the end of the door When the door is opened the deflecting support swings out the door lifts out and over the support parallel to the body and...

Page 20: ...volved in the development of the design concept of the Opel Speedster a concept that was very important for the brand In close cooperation with Opel IVM Automotive built first design models that led t...

Page 21: ...sketching exteriors interiors and color trim concepts making clay models by hand performing digital design with Alias and finally producing models from electronic data records with milling cutters At...

Page 22: ...will go into production A highly sensitive steel colossus weighing 150 tons has been especially designed to produce it euros in a specially designed production faci lity for the Notch Stop the group s...

Page 23: ...eps and across 28 CNC axes it will simultaneously machine raw forgings two for the left two for the right provided only with punched screw holes into Notch Stop pillar or door parts Every single step...

Page 24: ...be kept as short as possible This is why the bodywork development process at IVM Automotive is now determined by the Technical Calculation department It s only under their guidance that the heavy dem...

Page 25: ...nairkinos de i T I P S A cult for 70 years DRIVE IN MOVIE THEATERS CAUTION WILD ANIMALS CROSSING Automobile engineering is highly devel oped and the design departments of both manufacturers and sub su...

Page 26: ...seum to the next subdivided by region and individual segment Contact Verband der deut schen Museen f r Auto Motor und Technik e V branch office at the Automuseum Rosso Bianco Obernauer Strasse 125 637...

Page 27: ...utomuseum Rosso Bianco near Aschaffenburg www rosso bianco de the vehicles exhibited come from over 50 manufacturers in all NOT JUST FOR THE PURISTS The Dortmund Automobile Museum Dort mund www oldiem...

Page 28: ...8 42855 Remscheid Germany Telephone 49 2191 363 0 Telefax 49 2191 363 549 www edscha com IVM Automotive Holding GmbH Co KG Hufelandstrasse 13 80939 Munich Germany Telephone 49 89 31566 191 Telefax 49...

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