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MAINTENANCE 

REGULAR MAINTENANCE 

To ensure optimal performance and safety, the following 
components should be inspected and cleaned as required before 
use of your infrared side burner. 

COOKING GRIDS 

HEAVY ROD STAINLESS 

BROIL KING® Heavy Rod stainless grids provide maximum 
durability and good heat retention and good grilling performance. 

For optimum performance: 

ANNUAL MAINTENANCE 

The following components should be inspected and cleaned at 
least once a year or after any period of storage over 30 days to 
ensure optimal performance, safety and efficiency. 

BURNER 

Inspect for cracks and deterioration. Clean venturi tubes using a 
pipe cleaner or venturi brush to eliminate any blockages. While the 
burner is removed, clean the interior by scraping the sides and 
bottom and vacuuming. 

HOSE 

Inspect and replace if necessary. 

REPLACEMENT PARTS

 

If a problem is found with the regulator, hose, burner, or control 
valves, do not attempt repair. See your dealer, approved service 
center, or contact the factory for repairs or replacement parts. To 
ensure optimum performance, use only original BROIL KING® 
replacement parts.

 

LEAK TEST

 

When reconnecting a gas cylinder on propane models, be sure to 
check for leaks. See “Leak Testing.” (Page 3)

 

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Before first use and after long periods of storage, wash grids 
using a light detergent and water and then rinse and dry with 
paper towel; never air dry grids or use a dishwasher. 
Immediately after washing, season cooking grids by coating 
grids with an organic cold pressed cooking oil with a high 
smoke point, light the grill and operate on Med/Low for 30 
minutes. Recommended cooking oils: 

• 

Avocado Oil 

– smoke point (260C/500F) 

Rice Bran Oil 

– smoke point (255C/490F) 

Canola Oil 

– smoke point (204C/400F) 



• 

Before and after each use, brush grids with a good quality 
stainless steel bristle brush (Item #’s 65225, 64014, 64034) 
and lightly coat with a high smoke point cooking oil. This will 
continue the seasoning process. 
Avoid applying sugar based marinades or salt to meat before 
grilling, apply sugar based marinades at end of grilling and salt 
after grilling. 
Use oil based marinades, avoid water based marinades. 
Lightly coat food with cooking oil of your choice before grilling. 
Ensure the surface of the grid is always coated with a light 
layer of oil. This helps prevent rust and deterioration and 
improves the grids non-stick performance. 
If rust does occur, Burn-Off the grid, brush with a stainless 
steel bristle brush and re-season. 
Keep infrared side burner cover closed when not in use. 

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During long periods of inactivity, grid should be 

seasoned

, then 

stored in a dry place. The grid may be wrapped in protective plastic 
food wrap. After periods of storage, Burn-Off grid, wash, dry with 
paper towel and re-season with a high smoke point cooking oil. 

GREASE PAN 

The grease pan is located at the rear under the shelf. Clean 
regularly. 

GENERAL CLEANING 

Perform a Burn-Off (see below). 
When infrared side burner is cool, remove grid. 
Clean the interior of the infrared side burner as necessary by 
scraping the sides and bottom of the with the grid lifter and vacuum 
residue. 
Rust is a natural oxidation process and may appear on internal 
stainless steel parts. Rust will not affect performance of your 
infrared side burner. 

BURN-OFF 

Ignite the burner as per “Lighting” (page 4). 
Operate infrared side burner on HIGH for 10 minutes maximum. 
Turn the gas source off then turn control knob to OFF. 

Warning: 
If the infrared side burner is hot, use caution and oven mitts 
while handling the stainless steel bristle brush. 
Inspect the grid carefully after brushing to ensure there are 
no broken bristles left on the grid. 

 

 

 

Summary of Contents for Broil King Baron 440

Page 1: ...GHTING 4 OPERATION 5 COOKING TECHNIQUES 5 MAINTENANCE 6 TROUBLE SHOOTING 7 ASSEMBLY 8 PARTS LISTING 19 WARRANTY 20 FITS Broil King Imperial XLS Imperial XL Imperial 590 Imperial 490 Broil King Regal X...

Page 2: ...as supplier FOR USE IN CATEGORY SUPPLY PRESSURE BUTANE SUPPLY PRESSURE PROPANE SUPPLY PRESSURE NATURAL GAS BE I3 28 30 37 28 30 mbar 37 mbar CH I3 28 30 37 28 30 mbar 37 mbar ES I3 28 30 37 28 30 mbar...

Page 3: ...AME TEST FOR LEAKS OUTDOORS TO TEST FOR LEAKS 1 Assemble the infrared side burner per the assembly instructions See page 8 2 3 Check that all control knobs are turned to OFF Prepare a soap solution of...

Page 4: ...DE BURNER To light burner with the Ignitor A B C IGNITOR SIDE BURNER CONTROL SIDE BURNER 4 5 6 Push and turn side burner control knob to HIGH Push and hold the ignitor button Burner should ignite with...

Page 5: ...260C 500F o o Rice Bran Oil smoke point 255C 490F Canola Oil smoke point 204C 400F You are ready to grill Proceed to Preheating 1 Prepare food in advance to avoid delay and timing problems If using m...

Page 6: ...4C 400F o o o Before and after each use brush grids with a good quality stainless steel bristle brush Item s 65225 64014 64034 and lightly coat with a high smoke point cooking oil This will continue t...

Page 7: ...flow device to activate 6 Orifice s blocked 7 Hose is twisted 1 Refill LP Gas Cylinder 2 Try manually lighting burner with a match See Lighting page 4 If burner lights successfully it is an ignitor i...

Page 8: ...ASSEMBLY 8 1...

Page 9: ...ASSEMBLY 9 2...

Page 10: ...ASSEMBLY 10 3...

Page 11: ...ASSEMBLY 11 4...

Page 12: ...ASSEMBLY 2X 12 5...

Page 13: ...ASSEMBLY 13 6...

Page 14: ...ASSEMBLY 14 7...

Page 15: ...ASSEMBLY 15 8...

Page 16: ...ASSEMBLY 16 9...

Page 17: ...ASSEMBLY 17 10...

Page 18: ...2 ASSEMBLY 18 11 1 1...

Page 19: ...079 10693 109 Y 11230 S21127S Y 12678 Y 12674 SIDE BURNER BODY GREASE PAN SUPPORT GREASE PAN GRID INFRARED BURNER ELECTRODE ASSEMBLY GAS TUBE GAS FITTING QUICK CONNECT FITTING BURNER ADAPTER ORIFICE S...

Page 20: ...AS CYLINDER BROIL KING does not manufacture LP Gas Cylinders The LP Gas Cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect...

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