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OPERATION 

COOKING TECHNIQUES 

First Time Use 

Before cooking on your infrared side burner for the first 
time, clean the components and preheat the appliance to 
rid it of any odors or foreign matter in the following manner: 

INFRARED COOKING:

 

Broil King’s infrared side burner technology gives you the 
ability to sear and grill delicious foods quickly and efficiently.

 

The infrared burner is designed to focus the gas flame onto 
the ceramic tile comprised of thousands of microscopic 
holes. This converts the heat of the flame into infrared 
energy generating consistent even heat across the entire 
surface.  Traditional gas burners heat the air surrounding 
the burner through combustion which rises to the cooking 
surface. In contrast, the infrared burners direct heat radiates 
to the cooking surface with more intensity to allow for higher 
grilling temperatures than a traditional gas burner.

 

DIRECT GRILLING

 

The direct grilling method involves cooking the food on the 
grid directly over the infrared burner. Direct grilling is the 
most popular method for most single serving items such as 
steaks and chops.

 

• 

Remove and clean the cooking grid with mild soap and 
water. 
With cooking grid removed, light the infrared side 
burner following lighting instructions (see Page 4) and 
operate the infrared side burner for 

10 minutes

. Next, 

turn gas source off then turn side burner control knob to 
the “OFF” position. 
Season the cooking grid by coating grid with an organic 
cold processed cooking oil with a high smoke point, 
light the grill and operate on Med/Low for 30 minutes. 
Recommended cooking oils: 

Avocado Oil 

– smoke point (260C/500F) 

• 

• 

• 


Rice Bran Oil 

– smoke point (255C/490F) 

Canola Oil 

– smoke point (204C/400F) 

• 

You 

are ready to grill. Proceed to “Preheating.” 

1.

 

Prepare food in advance to avoid delay and timing 
problems. If using marinade or spices, they should be 
applied before placing meat on the cooking grid. If 
basting with sauces, they should be applied in the last 2- 
4 minutes of grilling to avoid burning.

 

Organize the area around the gas grill to include 
tongs, oven mitts, sauces and seasonings to allow you 
to stay in the vicinity of the gas grill while cooking.

 

Bring meat to room temperature just prior to grilling. 
Trim excess fat from meat to minimize the “flare-ups” 
that are caused by dripping grease.

 

Coat the grid with a high smoke point oil to prevent 
food from sticking to the grid.

 

Hold the salt when cooking meats on the infrared 
side burner. The meat will stay juicier if the salt is 
added after cooking.

 

Learn to test when the meat is done by time and feel. 
Meat firms up as it cooks. When the meat is soft it is 
rare. When it is firm, it is well done.

 

Go online to see great infrared grilling recipes
www.broilkingbbq.com

 

Preheating 

• 

Preheat the infrared side burner on HIGH 

for 5 

minutes. 
Clean cold grids with a nylon grill brush (Item # 65643) or 
hot grids with a stainless steel 

wire grill brush (Item #’s 

65225, 64014, 64034) and carefully inspect to ensure 
there are no broken bristles left on the grid. 
Coat the grid with a high smoke point cooking oil. 
Adjust heat as appropriate for what you are grilling. 

• 

2.

 

• 
• 

3.

 

Lid Position. The infrared side burner lid must always 
remain open during cooking

. Keep the lid closed when 

infrared side burner is not in use. Allow the infrared side 
burner to cool down before closing lid. 

Grid Position. The infrared side burner grid must 
always remain in the upper position during cooking. 

4.

 

5.

 

6.

 

7.

 

 

 

 

Summary of Contents for Broil King Baron 440

Page 1: ...GHTING 4 OPERATION 5 COOKING TECHNIQUES 5 MAINTENANCE 6 TROUBLE SHOOTING 7 ASSEMBLY 8 PARTS LISTING 19 WARRANTY 20 FITS Broil King Imperial XLS Imperial XL Imperial 590 Imperial 490 Broil King Regal X...

Page 2: ...as supplier FOR USE IN CATEGORY SUPPLY PRESSURE BUTANE SUPPLY PRESSURE PROPANE SUPPLY PRESSURE NATURAL GAS BE I3 28 30 37 28 30 mbar 37 mbar CH I3 28 30 37 28 30 mbar 37 mbar ES I3 28 30 37 28 30 mbar...

Page 3: ...AME TEST FOR LEAKS OUTDOORS TO TEST FOR LEAKS 1 Assemble the infrared side burner per the assembly instructions See page 8 2 3 Check that all control knobs are turned to OFF Prepare a soap solution of...

Page 4: ...DE BURNER To light burner with the Ignitor A B C IGNITOR SIDE BURNER CONTROL SIDE BURNER 4 5 6 Push and turn side burner control knob to HIGH Push and hold the ignitor button Burner should ignite with...

Page 5: ...260C 500F o o Rice Bran Oil smoke point 255C 490F Canola Oil smoke point 204C 400F You are ready to grill Proceed to Preheating 1 Prepare food in advance to avoid delay and timing problems If using m...

Page 6: ...4C 400F o o o Before and after each use brush grids with a good quality stainless steel bristle brush Item s 65225 64014 64034 and lightly coat with a high smoke point cooking oil This will continue t...

Page 7: ...flow device to activate 6 Orifice s blocked 7 Hose is twisted 1 Refill LP Gas Cylinder 2 Try manually lighting burner with a match See Lighting page 4 If burner lights successfully it is an ignitor i...

Page 8: ...ASSEMBLY 8 1...

Page 9: ...ASSEMBLY 9 2...

Page 10: ...ASSEMBLY 10 3...

Page 11: ...ASSEMBLY 11 4...

Page 12: ...ASSEMBLY 2X 12 5...

Page 13: ...ASSEMBLY 13 6...

Page 14: ...ASSEMBLY 14 7...

Page 15: ...ASSEMBLY 15 8...

Page 16: ...ASSEMBLY 16 9...

Page 17: ...ASSEMBLY 17 10...

Page 18: ...2 ASSEMBLY 18 11 1 1...

Page 19: ...079 10693 109 Y 11230 S21127S Y 12678 Y 12674 SIDE BURNER BODY GREASE PAN SUPPORT GREASE PAN GRID INFRARED BURNER ELECTRODE ASSEMBLY GAS TUBE GAS FITTING QUICK CONNECT FITTING BURNER ADAPTER ORIFICE S...

Page 20: ...AS CYLINDER BROIL KING does not manufacture LP Gas Cylinders The LP Gas Cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect...

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