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NCP1239

http://onsemi.com

16

APPLICATION INFORMATION

The NCP1239 includes all necessary features to help

building a rugged and safe switch−mode power supply. The
following details the major benefits brought by
implementing the NCP1239 controller:

Current−mode operation with internal ramp

compensation: implementing peak current mode control,
the NCP1239 offers an internal ramp compensation signal
that can easily be summed up to the sensed current.
Subharmonic oscillations can thus be fought via the
inclusion of a simple resistor,

500 mV Current Sense threshold for Over Power Limit

(NCP1239F): the NCP1239 operating in current mode, the
circuit Pin 10 monitors the current to modulate its level
according to the power demand. Due to the ramp
compensation, one must generally note that the Pin 10
voltage is not the exact image of the inductor current. A
precise current limitation being essential, the NCP1239
features a separate current sense pin (Pin 9) for an accurate
overcurrent detection. The low threshold of this protection
(500 mV) avoids excessive losses in the current sense
resistor and improves the efficiency. In addition, Pin 9
sources a current that proportional to the high−voltage rail,
compensates the current−sense and turn off delays at high
line. A resistor inserted between Pin 9 and the sensing
resistor offsets the Pin 9 current−sense information to build
a precise overload protection, independent of the mains
input.

Large V

CC

 operation: the NCP1239 offers an extended

V

CC

 range up to 36 V, bringing greater flexibility in Flyback

or Forward applications.

Internal high−voltage startup switch: reaching low

levels of standby power represents a difficult exercise when
the controller requires an external, lossy, resistor connected
to the bulk capacitor. Due to an internal logic, the controller
disables the high−voltage current source after startup which
no longer hampers the consumption in no−load situations.

Skip−cycle capability: a continuous flow of pulses is not

compatible with no−load standby power requirements.
Slicing the switching pattern in bunch of pulses drastically
reduces overall losses but can, in certain cases, bring
acoustic noise in the transformer. Due to a skip operation
taking place at low peak currents only, no mechanical noise
appears in the transformer. Furthermore, the skip threshold
is made programmable to allow the best trade−off between
noise and efficiency.

Standby Detect/Shutdown of the PFC front−stage: The

NCP1239 incorporates an internal logic that is able to detect
a standby situation. Pin1 state changes in accordance to the

detected mode (standby or normal mode). Simply connect a
pnp transistor between the NCP1239 V

CC

 and the PFC

controller one and drive it using Pin 1, to enable the PFC
stage in normal mode and disable it in standby.

Soft−Start: the capacitor connected to Pin 6 provides a

soft−start sequence that precludes the main power switch
from being stressed upon startup. The same voltage is also
used to perform frequency jittering and timing for the fault
condition detection.

Major Fault Detection: the circuit detects when Pin 3

voltage exceeds 2.4 V. When this occurs, the NCP1239
considers that a major fault is present and as a consequence,
the circuit gets permanently latched−off. In this mode, the
circuit needs the V

CC

 to go down below 4.0 V to reset, for

instance when the user un−plugs the SMPS. This capability
is mainly intended to detect an overvoltage condition or/and
an over−heating of the application that would be sensed by
a thermistor.

Brown−out detection: by monitoring the level on Pin 5

during normal operation, the controller protects the SMPS
against low mains conditions. When the Pin 5 voltage falls
below 250 mV, the controllers stops pulsing until this level
goes back to 500 mV to prevent any instability.

Short−circuit protection: short−circuit and especially

overload protections are difficult to implement when a
strong leakage inductance affects the transformer (the
auxiliary winding level does not properly collapse

). Here,

every time the feedback pin is at its maximum (higher than
5.0 V practically), an error flag is asserted and the circuit
activates a timer that is programmed by the Pin 6 capacitor.
If Pin 6 reaches 4.3 V while the error flag is still present, the
controller stops the pulses and goes into a latch−off phase,
operating in a low−frequency burst−mode. As soon as the
fault disappears, the SMPS resumes its operation. The
latch−off phase can also be initiated, more classically, when
V

CC

 drops below UVLO (11.2 V typical).

Adjustable frequency and Internal dithering for

improved EMI signature: Pin 4 offers a means to precisely
adjust the switching frequency through a simple resistor to
ground. Frequency operation is allowed up to 250 kHz. By
modulating the internal switching frequency with the Pin 6
saw−tooth (100 Hz with 390 nF), natural energy spread
appears and softens the controller’s EMI signature.

5.0 V reference voltage: a 5.0 V regulator is provided to

help biasing any external circuitry in the vicinity of the
controller. This reference voltage can typically supply up to
10 mA.

Summary of Contents for NCP1239FDR2

Page 1: ...eriod Internal Frequency Dithering for Improved EMI Signature Go to Standby Signal for PFC Front Stage Large VCC Operation from 12 2 V to 36 V 500 mV Overcurrent Limit 500 mA 800 mA Peak Current Capab...

Page 2: ...OVP GND Vout Rbo1 GND Rcomp Cbo 5 12 6 7 8 11 10 9 Rramp VCC REF5V REF5V 5V 10mA Css Rbo2 Rt NTC Thermistor Figure 2 NCP1239V Typical Application Example Cbulk Vbulk to PFC_VCC BO 1 16 2 3 4 15 14 13...

Page 3: ...CC Going up 13 15 5 16 4 17 5 V VCCOFF Minimum Operating Voltage after Turn on 13 10 5 11 2 12 2 V HYST1 Difference VCCON VCCOFF 13 4 5 5 1 V VCCLATCH VCC Decreasing Level at which the Latch off Phase...

Page 4: ...aded by 1 nF 10 130 220 ns TLEB 65kHz Leading Edge Blanking Duration Pins 9 and 10 65 kHz NCP1239F 9 10 420 ns TLEB 130kHz Leading Edge Blanking Duration Pins 9 and 10 130 kHz NCP1239F 9 10 230 ns TLE...

Page 5: ...in standby state Pin 8 grounded Vpin6 4 5 V VCC 12 5 V 1 4 0 8 0 18 k Igts Sink Current Source in Normal Mode Vpin8 2 V Pin 7 open VCC Vpin1 0 7 V 1 0 6 1 0 mA FB skip Default Feedback Level for Skip...

Page 6: ...the fault is confirmed and the circuit enters an auto recovery burst mode otherwise the pin goes back to a lower value and oscillates to perform frequency jittering 7 Skip Adjust Adjust skip level By...

Page 7: ...nt Stby_detect Error_Flag Stby OVL OVL Vcc 7V stdwn Vstop PWM Latch Output Buffer BO_out Jittering Modulation Jittered Reference Jittering Modulation CLK CLK 0 5V BO_in Soft Start Ipk limit Soft Start...

Page 8: ...ment Stby_detect Error_Flag Stby OVL OVL Vcc 7V stdwn Vstop PWM Latch Output Buffer BO_out Jittering Modulation Jittered Reference Jittering Modulation CLK CLK BO_in Soft Start Ipk limit Soft Start Ip...

Page 9: ...STICS Figure 7 High Voltage Current Source vs Temperature VCC 0 V TEMPERATURE C 125 100 75 50 25 25 I C2 mA 6 0 0 5 0 4 0 3 0 2 0 1 0 0 Figure 8 High Voltage Pin Leakage Current vs Temperature 125 TEM...

Page 10: ...igure 13 NCP1239F Circuit Consumption 1 nF on driver Pin 12 vs Temperature 130 kHz 4 5 5 0 100 kHz 65 kHz 0 TEMPERATURE C 125 100 75 50 25 25 I CC2 mA Figure 14 NCP1239V Circuit Consumption 1 nF on dr...

Page 11: ...max K osc kHz k 130 kHz 77 78 80 82 Figure 19 Driver Voltage Clamp vs Temperature Figure 20 Maximum Duty Cycle vs Temperature NCP1239F Figure 21 Oscillator Kosc Parameter vs Temperature Kosc fsw Rpin4...

Page 12: ...Temperature NCP1239F 0 0 506 0 504 0 502 0 500 0 498 0 496 0 494 0 492 TEMPERATURE C 125 100 75 50 25 25 BO_H V 0 510 TEMPERATURE C 125 100 75 50 25 25 FB stby out mV 780 0 0 TEMPERATURE C 125 100 75...

Page 13: ...Figure 30 Fault Detect Threshold vs Temperature TEMPERATURE C 125 100 75 50 25 Dmax 24 5 0 Figure 31 Maximum Duty Cycle vs Temperature Vpin9 1 V NCP1239V Figure 32 Kdmax Coefficient vs Temperature Vpi...

Page 14: ...100ms Fault confirmed New Startup attempt SS timer pin 0 9 V Error flag 0 9 V Error flag Fault Management This time is programmed by the Pin 6 capacitor Cpin6 390 nF nearly sets the following interva...

Page 15: ...ect latch is reset 100ms 100ms delay FB skip Vpin7 FB stby out 1 7 Vpin7 4 3V 3 0V 1 8V Bunches of pulses Standby Detection This time is programmed by the Pin 6 capacitor Cpin6 390 nF nearly sets the...

Page 16: ...tage The NCP1239 incorporates an internal logic that is able to detect a standby situation Pin1 state changes in accordance to the detected mode standby or normal mode Simply connect a pnp transistor...

Page 17: ...e 0 9 V setpoint clamp during the startup period but also anytime an overload occurs an internal error flag is asserted testifying that the system is pushed to the maximum power At that moment a 100 m...

Page 18: ...rt Time Tss 7 5 ms Jittering Period Tjittering 10 ms Fault Detection Delay Tdelay 100 ms More generally the times approximately depend on Cpin6 as follows Tss 7 5 ms Cpin6 390 nF Tjittering 10 ms Cpin...

Page 19: ...e maximum peak setpoint is reached the internal 0 9 V Zener diode actively clamping the current amplitude to 0 9 V Rsense During this time the NCP1239 asserts an error flag A maximum current condition...

Page 20: ...ely depend on Cpin6 as follows Tss 7 5 ms Cpin6 390 nF Tjittering 10 ms Cpin6 390 nF Tdelay 100 ms Cpin6 390 nF Figure 38 Vcc PWM Timer 0 9V flag PFC Vcc regulation 100ms 16 4V 11 2V 6 9V 100ms 100ms...

Page 21: ...dependently of the auxiliary voltage level In auxiliary supply based power supplies it is necessary that the isolated secondary output conditions properly reflects on the non isolated auxiliary windin...

Page 22: ...rted high a 100 ms timer gets started If the error flag keeps asserted during the 100 ms period then the controller detects a true fault condition and stops pulsing the output If this is a simple tran...

Page 23: ...s the pulses flow The 100 ms delay could be shortened or lengthened by changing the Pin 6 capacitor VCCOFF VCC VCCON Figure 42 Drv 100ms 100ms t1 t2 t3 t 1 t 2 Latch off phase level Logic reset level...

Page 24: ...CC higher than VCCOFF As a consequence the final duty cycle is lower than previously estimated longer than the switching phase period In this case the circuit detects an overload condition simply beca...

Page 25: ...to be detected If the thermistor is a PTC it must be placed between Pin 3 and ground One must place a resistor between the 5 V reference voltage and Pin 3 Similarly the resistor must be selected so th...

Page 26: ...ing VBO Vtrip 2 The best way to assess the right value of Cfil is to use a simple simulation sketch as the one depicted by Figure 46 A behavioral source loads the rectified DC line and adjusts itself...

Page 27: ...ine V timing Vline bulk V2 timing 0 PWL 0 0 2 3s 1 7s 1 10s 0 2 V1 line 0 SIN 0 150 50 PSpice EBbrown Value IF V CMP 3 250m 0 PSpice EBload Value IF V CMP 3 35 V bulk 0 A simple simulation configurati...

Page 28: ...d to provide the output with more power than normally necessary To the light of these statements it becomes interesting to accurately limit the amount of power drawn from the AC line in fault conditio...

Page 29: ...that Pin 9 monitors the following voltage Vpin9 Rsense Ip Ipin9 Rcomp Ipin9 Ipin9 being small compared to the inductor current the Pin 9 voltage simplifies as follows Vpin9 Rsense Ip Rcomp Ipin9 Ipin...

Page 30: ...time Practically the Pin 9 voltage is compared to the positive ramp of the internal oscillator and the power switch is allowed to be on only when the ramp is below Vpin9 Then the maximum on time is g...

Page 31: ...activated when VCC ramps up either from zero fresh power on sequence or 6 9 V the latch off threshold after an overload detection OVL for instance Figure 51 shows the soft start behavior The time scal...

Page 32: ...he ramp is disabled during standby i e when pfcON is low This inhibition avoids that the ramp compensation modifies the setpoint above which the NCP1239 enables PFC Frequency Jittering Frequency jitte...

Page 33: ...s Lp primary inductance 350 H fsw switching frequency 65 kHz Ip skip 600 mA or 140 mV Rsense The theoretical power transfer is therefore 1 2 Lp Ip2 fsw 4 W If this IC enters skip cycle mode with a bun...

Page 34: ...econd comparator COMP2 compares the feedback voltage FB or Vpin8 to 1 7 Vpin7 As long as the load keeps light FB does not exceed 1 7 Vpin7 i e 0 74 V typical if no voltage is forced to Pin 7 A timer c...

Page 35: ...uctance of 250 H To pass 120 W we assume that a peak current of 4 2 A was needed Due to these numbers we can easily now when the GTS signal will be asserted Lp primary inductance 250 H 85 fsw switchin...

Page 36: ...VCC as soon as the FB pin voltage has gone below a threshold about 2 7 V that is when the internal error flag stops being asserted Figure 61 Overload Conditions The feedback voltage goes high and asse...

Page 37: ...As a consequence the FB pin voltage goes below the Vskip threshold and the soft start timer counts about 100 ms if Cpin6 330 nF When the 100 ms time has elapsed the PFC VCC stops being fed Figure 63...

Page 38: ...t convey any license under its patent rights nor the rights of others SCILLC products are not designed intended or authorized for use as components in systems intended for surgical implant into the bo...

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