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Maintenance: Troubleshooting
7
The following table shows the error details and remedies displayed on the digital display.
Error Messages
5
Ratings and Specifications
6
*
1. Spot size: Defined at the 1/e
2
(13.5%) of the central intensity at the measurement center distance. Measurement may be influenced if there
is light leakage outside the defined region and the surroundings of the target object have a high reflectance in comparison to the target
object. Correct measured values may not be obtained if a workpiece with smaller diameter than the spot size is detected.
*
2. It shows the error in relation to the ideal curve of the displacement output when measuring OMRON's standard physical object (white
ceramic) under the environment at 25°C.
*
3. Temperature characteristics at the center of sensing distance when the space between the sensor and workpiece is locked with aluminum jig.
*
4. Static definition with the background suppression function ON for tuning with STND mode and standard white ceramic.
*
5. Connector-joint model cable: Use it together with a 10 m or 20 m extension cable.
*
6. The connector joint model connector section can achieve IP67 if it is connected via an extension cable.
*
7. Only 2 m (Pre-wired type) is available for ZX
1
-LD
□□
L.
52.5mm x 47mm x 24.1mm
66mm x 50.1mm x 27.2mm
Dia. 0.17 mm
Dia. 0.33 mm
Dia. 0.52 mm
Dia. 0.56 mm
2 µm
±0.03%F.S./°C
±0.03%F.S./°C
7 µm
30 µm
80 µm
50 ± 10 mm
Light source (wavelength)
Power supply voltage
10 to 30 VDC, including 10% ripple (p-p)
Current consumption
Analog output
Indications
Ambient Illumination
Standard cable length
*
5
Surrounding air temperature
Ambient humidity
Dielectric strength
Vibration resistance
Shock resistance
Degree of protection
*
6
Connection method
Materials
2 m (Pre-wired model), 5 m (Pre-wired model)
*
7, 0.5 m (Connector-joint model)
*
7
Operating: -10 to +55°C, Storage: -15 to +70°C (with no icing or condensation)
Operating and storage: 35% to 85% (with no condensation)
1,000 VAC, 50/60 Hz for 1 min.
10 to 150 Hz, 1.5-mm double amplitude, 2 hours, each in X, Y, and Z directions
500 m/s
2
, 3 times each in X, Y, and Z directions
IEC 60529, IP67
Case and cover: PBT (polybutylene terephtahalate), Optical window: Glass, Cable: PVC
Standards
EC standard conformity, RoHS compliance
Warming up
Linearity
*
2
±0.15%F.S.
±0.15%F.S.
±0.25%F.S.
±0.25%F.S.(Near side)
±0.5%F.S.(All ranges)
30 min. after power ON; analog output fluctuation ± 0.1% F.S. max.
Static resolution
*
4
Temperature characteristics
*
3
Response
time
Judgment
output
Laser OFF input
ZERO input
250 mA max. (Power supply voltage: 10 VDC)
Current output: 4 to 20 mA, max. load resistance: 300 Ω
Super high-speed (SHS) mode: 1 ms, High-speed (HS) mode:10 ms,
Standard (STND) mode: 100 ms
200 ms max.
200 ms max.
Digital display (Red), Output indicators (OUT1, OUT2) (Orange), Zero reset
indicator (Orange), Menu indicator (Orange), Laser ON indicator (Green), and
Smart tuning indicator (Blue)
Spot diameter (Typical)
(Defined at the center of
Visible-light semiconductor laser (660 nm)
Measurement range
Dimensions
100 ± 35 mm
300 ± 150 mm
600 ± 400 mm
the sensing distance)
*
1
NPN open-collector outputs
Open (Leakage current: 0.1 mA max.)
Short-circuited with 0-V terminal or 1.5 V or less
2 V max. (10 mA < Load current ≤ 100 mA)
30 VDC, 100 mA max resistive.
1 V max. (Load current ≤10 mA)
Open (Leakage current: 0.1 mA max.)
Supply voltage short-circuited or within supply
voltage -1.5 V max.
2 V max. (10 mA < Load current ≤ 100 mA)
1 V max. (Load current ≤ 10 mA)
PNP open-collector outputs
30 VDC, 100 mA max resistive.
Judgment
outputs
Rated output
Residual
voltage
ON
OFF
External
inputs
Weight
(packed state/
main unit only)
Pre-wired
model (2 m)
Connector joint
model (0.5 m)
Error Name/
Display
Cause (Described in
Operation Manual)
Remedy
Laser diode is
deteriorated.
Sensor is faulty
Sensor setting
memory error
e-%Ur
e-brt
e-tUn
e-ld
e-me2
e-me1
e-5y5
Turn OFF the power and check if the Sensor is
correctly wired; and turn ON the power again. If
the error persists, the Sensor is faulty. Replace it
with a new Sensor.
Turn OFF the power and check if the Sensor is
correctly wired; and turn ON the power again. If
the error persists, the Sensor is faulty. Replace it
with a new Sensor.
Sensor setting
memory error
Hold the key for 3 sec. or longer to reset the
settings. If the error is not solved, the Sensor is
Judgment output
short-circuit
Turn OFF the power and check if OUT1/OUT2
lines are not short-circuited; then, turn ON the
power again.
Tuning failure
Set the response time to a slower value and
retry tuning. Check if the distance between the
Sensor and the workpiece is within the
measurement range; then retry tuning.
Set the distance between the Sensor and
workpiece within the measurement range.
Measurement value
outside the
measurement range
Insufficient
incident light level
Measurement error
due to saturated
incident light level
MODE
faulty. Replace it with a new Sensor.
LD malfunction error
System error
EEPROM error 1
EEPROM error 2
Load short-circuit
detection error
Tuning execution
error
Insufficient incident
light level error
Incident light level
saturation error
Measurement
out-of-range error
The table below describes non permanent hardware errors and their troubleshooting.
Phenomena
Display is blank.
No digital display.
The Sensor restarts
during operation.
Laser is not emitted.
[ ] appears in the display.
Input signal is not received.
Measured value is not
stable, fluctuating depending
on the day or time.
[ ] appears in the
display.
OUT1 indicator/OUT2
indicator blinks.
OUT1 indicator/OUT2
indicator keeps turning ON
even when the values are
outside the measurement
range.
An abnormal distance is
detected in an area
apparently out of the
measurement range.
Want to reset to the
initial setting.
−
Is LD OFF input not
short-circuited?
Individual wires may not be
correctly connected; or there
may be a broken line.
Temperature characteristic
may be the cause.
Is the detection distance
not too long and out of the
measurement range?
Is the emitter surface not
blocked by dust, dirt or a jig?
There may be mutual
interference with other
sensors.
A characteristic phenomenon
that can sometimes occur with
sensors.
Check the Sensor
installation environment.
Check the installation environment
and take measures to prevent the
interference by other sensors
such as laser beam path or
reflected stray lights.
Check the measurement distance
between the target object and the Sensor.
Reset the settings.
Is the power supply ON?
Are the cables not broken?
Is the Eco function not
turned ON?
Turn OFF the Eco function.
Check the wiring, the power
supply voltage and capacity.
Check the wiring.
Perform warming up at least
for 30 minutes. Periodically
zero-reset the value using
a standard target object
for compensation.
Cause
Remedy
Set the Background Suppression
function to: [ ] = [ ] and
perform smart tuning.
Check the wiring.
The Keep function may be set:
[ ] = [ ], and reception light
level may be insufficient:
[ ] or the value may be outside
the measurement range: [ ].
Refer to " Detailed Settings".
Refer to " Detailed Settings".
Refer to " Detailed Settings".
Refer to "
Installation 1-3".
Refer to " Installation 1-3".
Refer to " Installation 1-3".
Set the Keep function to:
[ ] = [ ].
±0.03%F.S./°C
±0.04%F.S./°C
Approx. 240 g/Approx. 180 g
Approx. 170 g/Approx. 110 g
Approx. 270 g/Approx. 210 g
Approx. 200 g/Approx. 140 g
Avoid regular reflected light from entering into the sensor. The
light reception level is equal to or more than the limited sentivity
during background suppression function operation.
Delay response time or adjust the distance between Sensor
and workpiece so that the S ensor can detect it. The light
reception level is equal to or less than the limited sentivity
during background suppression function operation.
OMRON Corporation
Suitability for Use
EUROPE
OMRON EUROPE B.V. Sensor Business Unit
Carl-Benz Str.4, D-71154 Nufringen Germany
Phone:49-7032-811-0 Fax: 49-7032-811-199
NORTH AMERICA
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,IL 60173-5302 U.S.A.
Phone:1-847-843-7900 Fax : 1-847-843-7787
ASIA-PACIFIC
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road #05-05-08(Lobby 2),
Alexandra Technopark, Singapore 119967
Phone : 65-6835-3011 Fax :65-6835-2711
o
THE PRODUCTS CONTAINED IN THIS SHEET ARE NOT SAFETY RATED.
THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF
PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY
COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES.
Please refer to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or
regulations that apply to the combination of the products in the customer's
application or use of the product.
Take all necessary steps to determine the suitability of the product for the
systems, machines, and equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
See also Product catalog for Warranty and Limitation of Liability.
CHINA
OMRON(CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Phone : 86-21-5037-2222 Fax :86-21-5037-2200
OCT, 2009
D
Pre-wire model
NPN
output
PNP
output
Model
Connector joint
model
Pre-wire model
Connector joint
model
ZX1-LD
50A61
ZX1-LD
100A61
ZX1-LD
300A61
ZX1-LD
600A61
ZX1-LD
50A66
ZX1-LD
100A66
ZX1-LD
300A66
ZX1-LD
600A66
ZX1-LD
50A86
ZX1-LD
100A86
ZX1-LD
300A86
ZX1-LD
600A86
ZX1-LD
50A81
ZX1-LD
100A81
ZX1-LD
300A81
ZX1-LD
600A81
ZX1-LD
50A61L
ZX1-LD
100A61L
ZX1-LD
300A61L
ZX1-LD
600A61L
ZX1-LD
50A81L
ZX1-LD
100A81L
ZX1-LD
300A81L
ZX1-LD
600A81L
FDA class
*
2
JIS standard IEC/EN class
class 2
(1mW max.)
class 2
(1mW max.)
class 1
(0.24mW max.)
class 1
(0.24mW max.)
class 2
(1mW max.)
class 2
(1mW max.)
class 1
(0.24mW max.)
class 1
(0.24mW max.)
class 2
(1mW max.)
class 2
(1mW max.)
class 1
(0.24mW max.)
class 1
(0.24mW max.)
class 2
(1mW max.)
class 2
(1mW max.)
class 1
(0.24mW max.)
class 1
(0.24mW max.)
Incandescent
lamp:
7,500 lux max.
Incandescent
lamp:
5,000 lux max.
Incandescent
lamp:
7,500 lux max.
Incandescent
lamp:
5,000 lux max.
Incandescent
lamp:
5,000 lux max.
Incandescent
lamp:
2,500 lux max.
Incandescent
lamp:
5,000 lux max.
Incandescent
lamp:
2,500 lux max.