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ZS family series

Displacement / measurement sensors

3

ZS-L-series Sensor Heads

ZS-HL-series Sensor Heads

Item

Model

ZS-LD50

ZS-LD50S

ZS-LD80

ZS-LD130

ZS-LD200

ZS-LD350S

Applicable Controllers

ZS-HLDC/LDC series

Optical system

Diffuse 

reflection

Regular 

reflection

Diffuse 

reflection

Regular 

reflection

Diffuse

reflection

Regular 

reflection

Diffuse

reflection

Regular 

reflection

Diffuse

reflection

Regular 

reflection

Diffuse

reflection

Measuring center distance

50 mm

47 mm

50 mm

47 mm

80 mm

78 mm

130 mm

130 mm

200 mm

200 mm

350 mm

Measuring range

±5 mm

±4 mm

±5 mm

±4 mm

±15 mm

±14 mm

±15 mm

±12 mm

±50 mm

±48 mm

±135 mm

Light source

Visible semiconductor laser (wavelength: 650 nm, 1 mW max., JIS Class 2)

Beam shape

Line beam

Spot beam

Line beam

Line beam

Line beam

Spot beam

Beam diameter 

*1

*1

Defined as 1/e2 (13.5%) of the center optical intensity at the actual measuring center distance (effective value). The beam diameter is sometimes influenced by

the ambient conditions of the workpiece, such as leaked light from the main beam.

900 x 60 µm

50 µm dia.

900 x 60 µm

600 x 70 µm

900 x 100 µm

240 µm dia.

Linearity 

*2

 ±0.1%F.S.

*2

This is the error in the measured value with respect to an ideal straight line. The standard workpiece is white aluminum ceramics and glass in the ZS-LD50/LD50S

regular reflection mode. Linearity may change according to the workpiece.

±0.1%F.S.

±0.25%

F.S.

±0.1%

F.S.

±0.25%

F.S.

±0.1%F.S.

Resolution 

*3

*3

This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of

samples to average is set to 128 and the measuring mode is set to the high-resolution mode. The standard workpiece is white aluminum ceramics and glass in the

ZS-LD50/LD50S regular reflection mode.

0.8 µm

0.8 µm

2 µm

3 µm

5 µm

20 µm

Temperature characteristic 

*4

*4

This is the value obtained at the measuring center distance when the Sensor and workpiece are fixed by an aluminum jig.

0.02% FS/°C

0.02% FS/

°

C

0.01% FS/

°

C

0.02% FS/

°

C

0.02% FS/

°

C

0.04% FS/

°

C

Sampling cycle 

*5

*5

This value is obtained when the measuring mode is set to the high-speed mode.

110 µs (High-speed Mode), 500 µs (Standard Mode), 2.2 ms (High-precision Mode), 4.4 ms (High-sensitivity Mode)

LED

Indicators

NEAR indica

Lights near the measuring center distance, and closer than the measuring center distance inside the measuring range.

Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient.

FAR indicator

Lights near the measuring center distance, and farther than the measuring center distance inside the measuring range.

Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient.

Operating ambient 

illumination

Illumination on received light surface: 3000 lx or less 

(incandescent light)

Illumination on re-

ceived light surface:

2000 lx or less 

(incandescent light)

Illumination on received light surface: 

3000 lx or less (incandescent light)

Ambient temperature

Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condensation)

Ambient humidity

Operating and storage: 35% to 85% (with no condensation)

Degree of protection

Cable length 0.5 m: IP66, cable length 2 m: IP67

Materials

Case: Aluminum die-cast, Front cover: Glass

Cable length

0.5 m, 2 m

Weight

Approx. 350g

Accessories

Laser labels (1 each for JIS/EN, 3 for FDA), ferrite cores (2), insure locks (2), instruction sheet

Item

Model

ZS-HLDS2T

ZS-HLDS5T

ZS-HLDS10

Applicable Controllers

ZS-HLDC series

Optical system

Regular 

reflection

Diffuse 

reflection

Regular 

reflection

Diffuse

reflection

Regular 

reflection

Diffuse

reflection

Measuring center distance

20 mm

5.2 mm

44 mm

50 mm

94 mm

100 mm

Measuring range

±1 mm

±1 mm

±4 mm

±5 mm

±16 mm

±20 mm

Light source

Visible semiconductor laser 

(wavelength: 650 nm, 1 mW max., JIS Class 2)

Beam shape

Line beam

Beam diameter 

*1

*1

Defined as 1/e

2

 (13.5%) of the center optical intensity at the actual measuring center distance (effective value). The beam diameter is sometimes influenced by

the ambient conditions of the workpiece, such as leaked light from the main beam.

1.0 mm x 20 µm

1.0 mm x 30 µm

3.5 mm x 60 µm

Linearity 

*2

*2

This is the error in the measured value with respect to an ideal straight line. Linearity may change according to the workpiece. The following options are available.

±0.05%F.S.

±0.1%F.S.

Resolution 

*3

0.25 µm (No. of samples to average: 256) 0.25 µm (No. of samples to average: 512) 1 µm (No. of samples to average: 64)

Temperature characteristic 

*4

0.01%F.S./°C

Sampling cycle

110 µs (High-speed Mode), 500 µs (Standard Mode), 2.2 µs (High-precision Mode), 4.4 µs (High-sensitivity Mode)

LED

Indicators

NEAR indica

Lights near the measuring center distance, and closer than the measuring center distance inside the measuring range.

Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient.

FAR indicator

Lights near the measuring center distance, and farther than the measuring center distance inside the measuring range.

Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient.

Operating ambient 

illumination

Illumination on received light surface: 3000 lx or less (incandescent light)

Ambient temperature

Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condensation)

Ambient humidity

Operating and storage: 35% to 85% (with no condensation)

Degree of protection

IP64

Cable length 0.5 m: IP66, cable length 2 m: IP67

Materials

Case: Aluminum die-cast, Front cover: Glass

Cable length

0.5 m, 2 m

Weight

Approx. 350 g

Approx. 600 g

Accessories

Laser labels (1 each for JIS/EN), ferrite cores (2), insure locks (2), instruction sheet

Model

Diffuse reflection

Regular reflection

ZS-HLDS2T

SUS block

Glass

ZS-HLDS5T/HLDS10

White aluminum ceramic

Glass

ZS-HLDS60/HLDS150

White aluminum ceramic

---

ZS family series

Displacement / measurement sensors

4

ZS-HL/L-series Sensor Controllers

*3

This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of

samples to average is set to within the graph. The maximum resolution at 250 mm is also shown for the ZS-HLDS60. The following options are available.

*4

This is the value obtained at the measuring center distance when the Sensor and workpiece are fixed by an aluminum jig.

ItemModel

ZS-HLDC11/LDC11

ZS-HLDC41/LDC41

No. of samples to average

1, 2, 4, 8, 16, 32, 64, 128, 256, 512, 1,024, 2,048, or 4,096

Number of mounted Sensors

1 per Sensor Controller

External interface

Connection method

Serial I/O: connector, Other: pre-wired (Standard cable length: 2 m)

Serial I/O

USB 2.0

1 port, Full Speed (12 Mbps max.), MINI-B

RS-232C

1 port, 115,200 bps max.

Output

Judgment output

HIGH/PASS/LOW 3 outputs

NPN open collector, 30 VDC, 50 mA max., residual 

voltage 1.2 V max.

HIGH/PASS/LOW: 3 outputs

PNP open collector, 50 mA max., residual voltage 

1.2 V max.

Linear output

Selectable from 2 types of output, voltage or current (selected by slide switch on bottom).

• Voltage output: .10 to 10 V, output impedance: 40 

Ω

• Current output: 4 to 20 mA, maximum load resistance: 300 

Ω

Inputs

Laser OFF, ZERO 

reset timing, RESET

ON: Short-circuited with 0 V terminal or 1.5 V or less

OFF: Open (leakage current: 0.1 mA max.)

ON: Short-circuited to supply voltage or within 1.5 V 

of supply voltage.

OFF: Open (leakage current: 0.1 mA max.)

Functions

Display: 

Measured value, threshold value, voltage/current, received light amount, 

and resolution/terminal block output 

*1

Sensing: 

Mode, gain, measurement object, head installation

Measurement point 

*2

Average, peak, bottom, thickness, step, and calculations

Filter: 

Smooth, average, and differentiation

Outputs: 

Scaling, various hold values, and zero reset

I/O settings: 

Linear (focus/correction), judgments (hysteresis and timer), 

non-measurement, and bank (switching and clear) *2

System: 

Save, initialization, measurement information display, communications 

settings, key lock, language, and data load

Task: 

ZS-HLDC

@

1: Single task or multitask (up to 4)

ZS-LDC

@

1: Single task

*1

Terminal block output is a function of the ZS-HLDC

@

1.

*2

Can be used with ZS-HLDC

@

1 when Multitask Mode selected.

Status indicators

HIGH (orange), PASS (green), LOW (orange), LDON (green), ZERO (green), and ENABLE (green)

Segment display

Main digital

8-segment red LED, 6 digits

Sub-digital

8-segment green LEDs, 6 digits

LCD

16 digits x 2 rows, Color of characters: green, Resolution per character: 5 x 8 pixel matrix

Setting inputs

Setting keys

Direction keys (UP, DOWN, LEFT, and RIGHT), SET key, ESC key, MENU key, and function keys (1 to 4)

Slide switch

Threshold switch (2 states: High/Low), mode switch (3 states: FUN, TEACH, and RUN)

Power supply voltage

21.6 V to 26.4 VDC (including ripple)

Current consumption

0.5 A max. (when Sensor Head is connected)

Ambient temperature

Operating: 0 to 50°C, Storage: -15 to +60°C (with no icing or condensation)

Ambient humidity

Operating and storage: 35% to 85% (with no condensation)

Degree of protection

IP 20

Weight

Approx. 280 g (excluding packing materials and accessories)

Accessories

Ferrite core (1), instruction sheet

Model

Diffuse reflection

Regular reflection

ZS-HLDS2T

SUS block

Glass

ZS-HLDS5T

White aluminum ceramic

ZS-HLDS10/HLDS60/

HLDS150

White aluminum ceramic

Displacement / measurement sensors

15

Displacement/measurement sensors - Cat.-No. Q18E-EN-01

Summary of Contents for ZS

Page 1: ...Advanced Industrial Automation Su b micron laser meas urement Easy to use integrate and operate Superb scalability ZS FAMILY SERIES The scala b le mea surement sensor for al l s urfaces ...

Page 2: ...ond and virtually any texture The ZS L series comes with a sensor controller a data storage unit and a multi controller that coordinates up to 9 units It enables accurate measurement of material thickness evenness and warpage Enhanced flexibility through smart scalability Sensor heads ZS LD CMOS technology packed into an ultra compact sensor head Wide choice of sensor head from 20 mm to 350 mm sen...

Page 3: ...complex measurements tasks Coordinates data between up to nine controllers Fast calculation of measurements such as Thickness Evenness Warpage 4 different tasks Free math ZS LDC sensor controller Ensures you always have the best measurement performance Supports a wide range of sensor heads from short range 20 mm to long range 350 mm High accuracy 0 4 μm Fast response time 110 μs USB and RS 232 por...

Page 4: ...ght in high speed mode gain settings 0 to 5 can be used to compensate To achieve stable sensing of PCBs resins black rubber and other light penetrating objects all you need to do is select the surface type ZS LD50 LD80 Stable measurements for PCBs black resin and metal Smart set up for different surfaces Direct measurement of PCB surface profile structure Reflection signal quality is traced during...

Page 5: ...wafer glass and other measurements requiring precision An unprecedented stationary measurement precision of 0 01 μm the highest in this product class Enables stable measurement of height and undulations in transparent coated glass on worktables Menus let you easily set the measurement conditions for a wide range of glass to achieve stable measurements Outstanding measurement stability and high spe...

Page 6: ... keys correspond to displayed menu items and measurement conditions and other settings can be made intuitively You can also easily switch the display language Communication with the operator is better than ever before Connect directly to a PC A USB 2 0 and RS 232C connection are provided as standard LVDS a new generation high speed communications interface is used between the sensor head and contr...

Page 7: ...ollers in split milliseconds Measurement Tools Height measurement Step and gap measurement X Y Thickness measurement K A B Flatness measurement Max Min Average measurement Eccentricity measurement Peak to Peak Warpage Evenness K mX nY Multi point measurement flatness of resins or metals ZS MDC The support software makes settings easy Sensor Heads Multi controller SmartMonitor PC based user softwar...

Page 8: ...roller When simultaneous measurement of distance to glass glass thickness gap etc is required in glass measurement applications Setting example Task 1 Average Task 2 Thickness For simultaneous measurement of HDD surface deflection and distance to HDD surface Setting example Task 1 Average Average hold Task 2 Average Point to point hold For detection of small recesses and protrusions in measurement...

Page 9: ...onnection Cable ZS XC02D Controller ZS HLDC Digital Equalizer ZS XEQ Flexible Long distance Extension Cable ZS XC15CR XC25CR Digital Equalizer ZS XEQ SENSOR HEAD ZS HLDS 1 The ZX HLDC can be connected to a ZS HLD LD series Sensor 2 Head 2 The ZX LDC can be connected to a ZS LD series Sensor Head ZS series Long distance Extension Cable ZS LD Series ZS HLDC ZS LDC 1 2 to the most powerful sensing ap...

Page 10: ...taneously Data logging intervals as short as 2 ms for precise monitoring at critical transients Export to Excel files Comprehensive macros using filters slope compensation filter median transitions differentiation integration math functions and more ZS SW11E The SmartMonitor PC tool that puts you in full control Connect directly to a computer using USB ...

Page 11: ...more Display 800 x 600 high colour 16 bit or higher recommended 1024 x 768 true colour 32 bit or higher If the recommended specifications are not used data may be broken in the middle or waveforms may not be displayed properly for logging high speed graphs and multi channel waveforms SmartAnalyzer Macro Edition This is a Microsoft Excel macro program Microsoft Excel 2000 or higher is required Anal...

Page 12: ...entricity Warpage Evenness ZSH Multitasking capability manages up to 4 measurement tools in one controller Ordering information Sensor heads ZS L series Sensor Heads ZS HL series Sensor Heads ZS HL series Sensor Heads For Nozzle Gaps also compatible with ZS L controller Optical system Sensing distance Beam shape Beam diameter Resolution 1 1 No of samples to average 128 when set to High precision M...

Page 13: ...is the peak to peak displacement conversion value in the displacement output at the measuring center distance in high precision mode when the number of samples to average is set to 128 and the measuring mode is set to the high resolution mode The standard workpiece is white aluminum ceramics and glass in the regular reflection mode 0 25 µm 0 25 µm 0 4 µm 0 25 µm 0 25 µm Temperature characteristic ...

Page 14: ...descent light Illumination on re ceived light surface 2000 lx or less incandescent light Illumination on received light surface 3000 lx or less incandescent light Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Degree of protection Cable length 0 5 m IP66 cable length 2 m IP67 Materials Ca...

Page 15: ...olution terminal block output 1 Sensing Mode gain measurement object head installation Measurement point 2 Average peak bottom thickness step and calculations Filter Smooth average and differentiation Outputs Scaling various hold values and zero reset I O settings Linear focus correction judgments hysteresis and timer non measurement and bank switching and clear 2 System Save initialization measur...

Page 16: ...nel indicators Electromechanical relays Monitoring products Solid state relays Limit switches Pushbutton switches Low voltage switch gear Sensing Safety Photoelectric sensors Inductive sensors Capacitive pressure sensors Cable connectors Displacement width measuring sensors Vision systems Safety networks Safety sensors Safety units relay units Safety door guard lock switches Authorised Distributor...

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