Omron Xpectia-FZ3 Series User Manual Download

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Xpectia-FZ3 Series

Vision System

SHORT OPERATION MANUAL

Cat.No. Q29E-EN-01

Summary of Contents for Xpectia-FZ3 Series

Page 1: ...Xpectia FZ3 Series Vision System SHORT OPERATION MANUAL Cat No Q29E EN 01...

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Page 3: ...Vision System Xpectia FZ3 Series Short Operation Manual...

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Page 5: ...ocessing Item Guideline 11 2 3 1 Position Compensation 13 2 3 2 Locating Measurement Objects Not Inclined 14 2 3 3 Locating Measurement Objects Inclined 15 2 3 4 Internal and External Inspection 15 2...

Page 6: ...idth 31 3 11 Color Data 32 3 11 1 For Monochrome Cameras 32 3 12 Gravity and Area 33 3 13 Labeling 34 3 14 Label Data 36 3 15 Defect 37 3 15 1 Region Setting Defect 38 3 16 Precise Defect 40 3 17 Fine...

Page 7: ...PC measurement commands can be input and measurement results can be output from the external device 1 1 1 Basic Configuration of FZ3 Series 1 The touch pen is an accessory of a controller 2 FZ SC2M a...

Page 8: ...available by tapping View Image mode Through 2 Adjust the position of measurement objects so that they display at the cen ter of the monitor 3 Adjust the focal distance of the lens When using an auto...

Page 9: ...5 Software Overview Section 1 3 1 3 Software Overview Application oriented measurement can be configured by combining process ing items or changing the settings of processing items...

Page 10: ...6 Software Overview Section 1 3...

Page 11: ...on 2 1 What is a Scene A combination of processing items is called a scene and scenes can be eas ily created by combining processing items that are suited to the measurement purpose from the list of p...

Page 12: ...olbar on the Main screen The Switch Scene window is displayed Note The same operation is available by tapping Scene menu Scene switch 2 Tap to select the scene to switch To switch a scene group tap Sw...

Page 13: ...to change the order of processing units within the scene or to delete processing units Specifying the position for a processing unit and adding it Moving a processing unit Copying and pasting a proce...

Page 14: ...r processing items All of Processing items have simi lar layout a Item Tab Area Displays the settings items for the processing unit currently being set Perform settings starting with the item on the l...

Page 15: ...uideline Define and perform measurement with display of the results 1 Tap Edit flow in Toolbar The Edit Flow window is displayed 2 Select a processing item to be added from the processing item tree 3...

Page 16: ...n of the processing unit to be set or tap the Set button The property setting window is displayed Set detailed conditions The dis played contents vary depending on the processing item 6 Set conditions...

Page 17: ...13 Processing Item Guideline Section 2 3 2 3 1 Position Compensation...

Page 18: ...14 Processing Item Guideline Section 2 3 2 3 2 Locating Measurement Objects Not Inclined...

Page 19: ...15 Processing Item Guideline Section 2 3 2 3 3 Locating Measurement Objects Inclined 2 3 4 Internal and External Inspection...

Page 20: ...16 Processing Item Guideline Section 2 3 2 3 5 Presence Inspection 2 3 6 Dimension Inspection Measurement...

Page 21: ...17 Processing Item Guideline Section 2 3 2 3 7 Burr Inspection 2 3 8 Text Comparison Inspection...

Page 22: ...18 Processing Item Guideline Section 2 3 2 3 9 Defect Contamination Inspection 2 3 10 Quantity Inspection Measurement...

Page 23: ...sition Measurement 2 3 13 Selecting Measurement Processing Items According to the Measurement Method and Purpose This section describes methods for selecting processing items appropriate to different...

Page 24: ...20 Processing Item Guideline Section 2 3...

Page 25: ...age pattern model then find the most similar part to these models from the input images to detect the position The correlation value showing the degree of similarity measurement object position and in...

Page 26: ...only slight variations as the same and prevent exces sive filtering out 3 2 1 Model Registration Flexible Search Register the parts to measure as the model A total of 5 models 0 through 4 can be regis...

Page 27: ...er X 0 to 10 4 This sets the number of divi sions of the registered model in the X direction Sub model number Y 0 to 10 4 This sets the number of divi sions of the registered model in the Y direction...

Page 28: ...and measures its correlation value similarity and position In a normal search image pattern models are used that look at the color and light dark information but in an ECM search models are used that...

Page 29: ...rcles in the input image This counts how many circles there are of the specified size Since circles are extracted using the shape information in Round the circles being deformed or dirty does not affe...

Page 30: ...1 Model Registration Classification Pre register as models the sections to be used as reference for classification Models can be registered with any of 36 indexes from 0 to 35 and up to 5 models can b...

Page 31: ...To find the width of a measurement object Using a Expression the width of a measurement object can be calculated from the difference between two edge positions The edge is scanned from the start point...

Page 32: ...suring the color change within the mea surement region When calculating number of pins of IC or connectors To calculate the pin width and the distance pitch between mid points between two pins When se...

Page 33: ...viding the measure ment region the following effects can be expected compared to ordinary edge position measurement Detailed information such as the closest point or furthest point from the measuremen...

Page 34: ...30 Scan Edge Position Section 3 9 3 9 1 Judgment Conditions Scan Edge Position...

Page 35: ...nt region By dividing the measure ment region you can get the following values Local width of the work Average width of the work When getting several widths of a measurement object To find the width o...

Page 36: ...sity deviation Used in the Following Case When measuring the presence of measurement objects 3 11 1 For Monochrome Cameras Setting item Set value Description Color difference 0 to 442 Specify the uppe...

Page 37: ...cts contamination and stains of measurement objects whose appearance is not defined Setting item Set value Description Area 0 to 999999999 9999 Specify the area to be judged as OK Gravity X 99999 9999...

Page 38: ...ling Section 3 13 3 13 Labeling You can count the number of labels with a specified color or find the area and center of gravity of a specified label number Used in the Following Case Label count insp...

Page 39: ...lor in the mea surement region that does not need to be measured When Checked is set the whole area outside of the mea surement region is extracted as having the specified color Object area range 0 to...

Page 40: ...The processing items that can be set up as reference objects are the following items that perform the labeling processing Labeling Used in the Following Case Label position acquisition Note Do not in...

Page 41: ...ure ment region This is real color processing so even if defect and contamination colors change or the background color changes stable inspection is possible Used in the Following Case Detecting defec...

Page 42: ...nding defects This difference is called the defect level Calculate the defect level for all defect detection areas If the maximum value exceeds the judgement value it is judged that there are defects...

Page 43: ...to 999 100 Specify the upper limit for defect judgement The lower limit is fixed at 0 When 30 is set the OK value should be within the range of 0 to 30 Area judgement 0 to A_MAX Specify the maximum de...

Page 44: ...The higher this value the higher the degree of defects for large defects Specify in units of pixels Sampling interval X 1 to 64 2 Specify the interval for creating elements along the X axis The small...

Page 45: ...le if the sam pling interval Y is set to 4 and the comparing interval Y is set to 2 comparison is with sepa rate elements of 4 x 2 8 pixels along the Y axis Direction X circumferential Y radial Diagon...

Page 46: ...ine Matching Differences can be detected in a fast and highly precise way by overlapping registered fine images with input images matching Used in the Following Case To precisely detect trivial defect...

Page 47: ...43 Circle Angle Section 3 18 3 18 Circle Angle To correct the tilting of circle measurement objects When drawing the measurement region the featured part should lie on the circumference...

Page 48: ...Registration Model Dictionary This method encloses a character string cuts out one character at a time from it and registers them as models 1 In the Item Tab area tap Auto registration 2 In the Detai...

Page 49: ...cter string combination Direction Specify the direction of charac ter reading Horizontal succession 0 to 99 If the characters are too close together to read in well increase this Specify the allow abl...

Page 50: ...When inspecting date of manufacture Label Description 0 to 9 Normal numeric value input A to Z Normal alphabet input Normal mark input Character presence judgement Number judgement mYY The last two d...

Page 51: ...vHH Two digits of the year after a set period of time in the Japanese Heisei calendar vMM Month after a set period of time vDD Day after a set period of time eY1 Encrypted year 1 eM1 Encrypted month 1...

Page 52: ...48 Date Verification Section 3 21...

Page 53: ...een Measure menu If settings that perform image logging for multiple units during measurement are executed the last settings executed are enabled This is used when saving logging images under specific...

Page 54: ...50 Image Logging Section 4 1...

Page 55: ...ession Up to 8 expressions including 0 to 7 can be set in each unit Set value factory default Description RS 232C RS 422 Communication is performed via a RS 232C RS 422 connection Ethernet Communicati...

Page 56: ...52 Data Output Section 5 1...

Page 57: ...units Compare the measured coordi nates with the reference coordinates of the applicable processing unit and move the image by the amount of the difference Even with different positions for the same...

Page 58: ...alog number on the front cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised cont...

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