Omron Sti F3SJ-B P25-01TS Series User Manual Download

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F3SJ-B

P25-01TS Series

Safety Light Curtain

User's Manual

Cat. No. SCHG-734C

Summary of Contents for Sti F3SJ-B P25-01TS Series

Page 1: ...F3SJ B P25 01TS Series Safety Light Curtain User s Manual Cat No SCHG 734C ...

Page 2: ... authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SJ B will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before in...

Page 3: ... EC Type Examination in accordance with the EU Machinery Directive Type 4 ESPE and Type 4 AOPD from the EU accredited body TÜV SÜD Product Service GmbH 6 The F3SJ B received the certificates of UL listing for US and Canadian safety standards Type 4 ESPE and Type 4 AOPD from the Third Party Assessment Body UL 7 The F3SJ B is designed according to the standards listed below To make sure that the fin...

Page 4: ...ts from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron com global or contact your Omron representative for published informat...

Page 5: ...ged at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult wi...

Page 6: ...ot be able to perform these operations properly which may cause a person to go undetected resulting in serious injury Read this manual thoroughly and understand the procedures of installation operation check and maintenance For machines Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses full rotation clutch Ot...

Page 7: ...n that prevents the machine from being restarted Failure to do so may result in serious injury Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone The F3SJ B cannot protect a person from a projectile exiting the hazardous zone Install protective cover s or fence s Install the F3SJ B...

Page 8: ... B fails resulting in serious injury For the F3SJ B to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions Must be within the rated power voltage 24 VDC 20 Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation mu...

Page 9: ... standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly Do not use the F3SJ B in environments where flammable or explosive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the F3SJ B Otherwise the system may fail to work properly resulting in serious injury Do not...

Page 10: ...put output lines for the F3SJ B separate from high potential power lines or through an exclusive conduit To extend a cable length with a cable other than the dedicated cable use a cable with the same or superior specifictions The cable extension length must be within the specified length 30 m max In environments where foreign material such as spatter adheres to the F3SJ B attach a cover to protect...

Page 11: ... to route the F3SJ B cable separate from high potential power lines or through an exclusive conduit When using a commercially available switching regulator power supply make sure to ground the FG terminal frame ground terminal If the protective height is more than 1 105 mm use intermediate brackets of specified quantities and locations according to the dimensions If the brackets described above ar...

Page 12: ...x Introduction F3SJ B User s Manual ...

Page 13: ...g for deactivated external device mon itoring 10 Wiring for external device monitoring function 10 Wiring for deactivated external device monitoring function 11 Description of Functions 12 External Test Function 12 Self test Function 13 Lockout Reset Function 14 Auxiliary Output Function 15 External Device Monitoring Function 16 Chapter3 Wiring Installation 17 Installation Conditions 18 Detection ...

Page 14: ...Wiring Examples 71 Using F3SJ B Only 71 Connecting a F3SJ B to Various Controllers 72 Using a reduced wiring connector for F3SJ B 77 Chapter5 Checklists 79 Pre Operation Checklists 80 Checklists 80 Maintenance Checklists 82 Checklists 82 Chapter6 Appendix 85 Troubleshooting 86 Lockout State 86 Warning View 86 Troubleshooting Methods 88 Optional Accessories Sold Separately 91 Glossary 97 Related St...

Page 15: ...Specifications 1 F3SJ B User s Manual E Chapter1 Overview and Specifications Basic Configuration and Names 2 Model Overview 3 Internal LED Indicator Display Pattern 4 Ratings Specifications 6 Model Current Consumption List 8 ...

Page 16: ...e label on the receiver reads RECEIVER Component Model Description Emitter receiver F3SJ B P25 01TS Select a type name based on the required protective height The model name can be understood as follows 1 Protective height mm 2 Output type P for PNP output type 1 3 Detection capability mm 4 L for emitter D for receiver blank for a set of emitter and receiver 1 A hyphen is added instead of P for em...

Page 17: ...3 F3SJ B User s Manual Chapter 1 Model Overview Overview and Specifications E Model Overview Functions external test lockout reset external device monitoring auxiliary output and series connection ...

Page 18: ...ockout indicator Red 3 ON OFF state indicator Green Red 2 Stable state indicator Green 1 Top beam state indicator Blue 4 Lockout indicator Red 3 ON OFF state indicator Green Red 2 Stable state indicator Green 1 Top beam state indicator Blue 10 Bottom beam state indicator Blue 9 External device monitoring indicator Green 8 Not used 7 Internal error indicator Red 6 Configuration indicator Green 5 Co...

Page 19: ...ternal indicator ON Blinking 1 Top beam state indicator TOP Turns ON when the top beam is receiving light Blinks when cap error or connection error occurs 2 Stable state indicator STB Turns ON when incidence level is 170 or more of the output ON threshold Blinks when the safety output is turned OFF due to disturbance light or vibration 3 ON OFF state indicator ON OFF Green Turns ON when safety out...

Page 20: ...r both emitter and receiver at an operating range of 3 meters or more Safety output OSSD Two PNP transistor outputs Load current 200 mA max Residual voltage 2 V max except for voltage drop due to cable extension Leakage current 1 mA max Load inductance 2 2 H max 1 Maximum capacitive load 1 µF 2 Auxiliary output One PNP transistor output Load current 100 mA max Residual voltage 2 V max except for v...

Page 21: ...nector cable cable length 0 3 m Connector type M12 8 pin Connector IP67 rated when mated Number of wires 8 wires Cable diameter Dia 6 mm Allowable bending radius R5 mm Series connection cable F39 JBR2W Connection method Prewired connector cable cable length 0 2 m Connector type M12 8 pin Connector IP67 rated when mated Number of wires 8 wires Cable diameter Dia 6 mm Allowable bending radius R5 mm ...

Page 22: ...2 0 mA 48 0 mA F3SJ B0785P25 01TS 38 785 65 0 mA 49 0 mA F3SJ B0865P25 01TS 42 865 68 0 mA 50 0 mA F3SJ B0945P25 01TS 46 945 71 0 mA 52 0 mA F3SJ B1025P25 01TS 50 1025 75 0 mA 53 0 mA F3SJ B1105P25 01TS 54 1105 69 0 mA 54 0 mA F3SJ B1185P25 01TS 58 1185 72 0 mA 55 0 mA F3SJ B1265P25 01TS 62 1265 75 0 mA 56 0 mA F3SJ B1345P25 01TS 66 1345 77 0 mA 57 0 mA F3SJ B1425P25 01TS 70 1425 80 0 mA 58 0 mA F...

Page 23: ...ck the operation of the F3SJ B Wiring for deactivated external device monitoring 10 Wiring for external device monitoring function 10 Wiring for deactivated external device monitoring function 11 Description of Functions 12 External Test Function 12 Self test Function 13 Lockout Reset Function 14 Auxiliary Output Function 15 External Device Monitoring Function 16 ...

Page 24: ...en Open Open Power supply 24 VDC F39 JD A L F39 JD A D S1 S2 KM1 KM2 K1 1 Use a switch for small loads input specifications 24 V 3mA 2 F3SJ operates even when K1 is not connected External test switch connect to 24 V if a switch is not required Lockout reset switch connect to 24 V if a switch is not required Safety relay with force guided contact G7SA or magnetic contactor Load or PLC etc for monit...

Page 25: ... 24 V if a switch is not required Lockout reset switch connect to 24 V if a switch is not required Safety relay with force guided contact G7SA or magnetic contactor Load or PLC etc for monitoring Shield Not Used Red 0 V Blue Not Used White Test input Black Reset input Yellow 24 V Brown S1 S2 K1 KM1 KM2 0 V Emitter Receiver Gray Communication line Pink Communication line Power supply 24 VDC F39 JD ...

Page 26: ...is function stops the emission using an external signal It can be used to verify that a safety system should properly stop safety output turns OFF when F3SJ B is interrupted To stop the emission open the test input line or apply voltage of 0 V to 1 2 Vs to the emitter s test input line Test input Safety output ON OFF ON OFF 60 ms max 140 ms max ...

Page 27: ...pply circuit Failure of receiver element or detection circuit CPU failure Memory failure Incidence of disturbance light Failure of safety output circuit Disconnected or short circuited cable Waveform of safety outputs When the F3SJ B is receiving light the safety outputs cyclically turn OFF as shown below to test the output circuit When this OFF signal is fed back the output circuit is diagnosed a...

Page 28: ...s Lockout Reset Function When the cause of the lockout is removed you can release the lockout by using either of the following methods Cycle the power back ON Reset input Open or apply 0 V to 1 2 Vs to the reset input line yellow for 1 s or longer and then apply a voltage of Vs 3 V to Vs again ...

Page 29: ...o monitor the status of the F3SJ B This output can be connected to a device such as programmable controller Do not use the auxiliary output for safety applications Human body may not be detected when F3SJ B fails resulting in serious injury Unblocked Blocked Unblocked Blocked Safety output Auxiliary output ON OFF ON OFF 15 ms 30 ms max 30 ms max 70 ms ...

Page 30: ...s evaluated as an error and the system enters a lockout state To utilize this function properly use safety relays and contactors that have force guided or mechanically linked contact structure Wiring Perform wiring so that a voltage of Vs 3 V to Vs is applied to the external device monitoring line via the external relay s normally closed N C contact When external device monitoring is not being use...

Page 31: ...23 Connection Procedure 25 Dimensions 26 When Using Top Bottom and Intermediate Brackets 27 When Using Intermediate Brackets Only Free Location Mounting 31 When Using One touch Brackets 35 When Using Replacement Brackets 40 When Using Contact Mount Brackets 43 When Using Spatter Protection Cover 46 Mounting 47 Mounting Method 47 Number of Brackets Required 47 Mounting Procedure 48 Wiring 62 Wiring...

Page 32: ...he F3SJ B in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ B and the machine For details about PSDI refer to OSHA 1910 217 IEC 61496 1 and other relevant standards and regulations Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activate...

Page 33: ...has not changed How to calculate the safety distance specified by International Standard ISO 13855 European Standard EN ISO 13855 Reference If a person approaches the detection zone of the F3SJ B perpendicularly S K x T C Formula 1 S Safety distance K Approach speed to the detection zone T Total response time of the machine and F3SJ B C Additional distance calculated by the detection capability of...

Page 34: ...etection zone of the F3SJ B perpendicularly calculate the safety distance as shown below S K x Ts Tc Tr Tbm Dpf S Safety distance K Approach speed to the detection zone the value recommended by OSHA standard is 1 600 mm s Approach speed K is not specified in the ANSI B 11 19 standard To determine the value of K to apply consider all factors including the operator s physical ability Ts Machine s st...

Page 35: ...hift algorithm If four or more sets of F3SJ Bs are installed arrange them so that mutual interference does not occur If two sets are installed near each other reflection from the surface of the F3SJ B may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ E B enters lockout state Combining countermeasures 1 to 3 shown below is effect...

Page 36: ...interference occurs the safety outputs are turned OFF in a moment or the F3SJ E B enters lockout state Distance between emitter and receiver operating range L Allowable installation distance D 0 2 to 3 m 0 26 m More than 3 m L x tan5 L x 0 088 m Aligned horizontally Aligned fore and aft Aligned vertically Receiver Emitter Emitter Receiver Emitter Receiver Receiver Emitter Receiver Emitter Emitter ...

Page 37: ...e If any one set of series connected F3SJ B is blocked both of the safety outputs turn OFF The indication LED for each F3SJ B turns ON separately Number of connections Up to three sets Total number of beams Up to 192 beams Connection cable length between two F3SJ Bs in series connection 7 m max Ex Configuring an U shaped detection zone The terms used in this document to describe each F3SJ B in a s...

Page 38: ...ensor 1 Emitter Secondary sensor 1 Receiver Primary sensor Emitter Primary sensor Receiver Secondary sensor 1 Emitter Secondary sensor 1 Receiver Primary sensor Receiver Primary sensor Emitter Do not series connect an emitter and receiver They will enter lockout state Do not face different models of emitters and receivers toward each other They will enter lockout state or will be unable to detect ...

Page 39: ...fasten the screws M3 cross shaped 2 for each recommended torque 0 54 N m Failure to do so may cause the cable cap to come loose leading to deterioration of the protective functions Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector F3SJ B again 1 1 1 1 2...

Page 40: ...26 Chapter 3 Dimensions F3SJ B User s Manual Wiring Installation Dimensions M12 IP67 connector plug dia 6 300 42 8 dia 15 Unit mm ...

Page 41: ...ket P beam gap Unit mm 13 4 22 5 34 5 B A 5 5 30 19 6 5 dia 9 7 5 18 3 7 22 30 30 D 53 42 C Protective height 30 13 2 43 6 5 45 M5 screw fixed M8 screw fixed Top Bottom Bracket F39 LJB1 Top Bottom Bracket F39 LJB1 Intermediate Bracket F39 LJB2 2 E 19 B B E C C E 42 42 5 9 5 9 22 22 4 M5 2 M8 2 M5 2 M5 Dimensions A to E and P Dimensions E Value E must be 700 mm or less when not using value E obtain...

Page 42: ...Top Bottom Bracket F39 LJB1 Top Bottom Bracket F39 LJB1 Intermediate Bracket F39 LJB2 E Unit mm 13 4 34 42 53 42 5 5 30 7 18 3 dia 9 30 19 6 5 7 5 B A 22 5 D C Protective height 16 46 30 45 M5 screw fixed M8 screw fixed 19 B B E C C E 42 42 5 9 5 9 22 22 4 M5 2 M8 2 M5 2 M5 Dimensions A to E Dimensions E Value E must be 700 mm or less when not using value E obtained from the calculation above A C ...

Page 43: ...ring Installation E Dimensions of Top Bottom Brackets Dimensions of Intermediate Brackets backside mounting Material Stainless 34 5 18 3 4 3 7 5 19 6 5 dia 9 2 16 30 Unit mm 43 53 42 5 5 8 13 Unit mm Material Zinc die cast 45 15 7 80 30 8 31 5 35 7 ...

Page 44: ...30 Chapter 3 Dimensions F3SJ B User s Manual Wiring Installation Dimensions of Intermediate Brackets side mounting 8 46 16 8 53 42 5 5 26 80 30 15 7 45 Unit mm Material Zinc die cast ...

Page 45: ...30 Unit mm 15 22 7 F 42 5 5 275 max 275 max C Protective height 43 30 30 Intermediate Bracket F39 LJB2 Intermediate Bracket F39 LJB2 22 42 4 M5 42 F C Dimensions C and F Dimensions F C 4 digit number of the type name protective height F Depends on the protective height See the table below Protective height Number of Intermediate Brackets Dimensions F 0185 to 0225 1 0305 to 1105 2 555 mm max 1185 t...

Page 46: ...42 C C C C C 2 C 2 C 2 F F F F C F F F C 2 22 42 42 42 C F F F 22 42 42 42 42 2 M5 6 M5 8 M5 275 max 275 max 275 max 275 max 275 max 275 max Mounting with one Intermediate Bracket Mounting with three Intermediate Brackets Mounting with four Intermediate Brackets Unit mm ...

Page 47: ... 5 7 3 F C Protective height C Protective height 45 37 33 16 30 42 42 F Intermediate Bracket F39 LJB2 Intermediate Bracket F39 LJB2 Dimensions C and F Dimensions F C 4 digit number of the type name protective height F Depends on the protective height See the table below Protective height Number of Intermediate Brackets Dimensions F 0185 to 0225 1 0305 to 1105 2 555 mm max 1185 to 1585 3 555 mm max...

Page 48: ...C C C 2 C 2 C 2 275 max 275 max 275 max 275 max 275 max 275 max 275 max 275 max F F F F C F F F C 2 42 42 42 C F F F 42 42 42 42 2 M5 6 M5 8 M5 Mounting with one Intermediate Bracket Mounting with three Intermediate Brackets Mounting with four Intermediate Brackets Unit mm ...

Page 49: ...ax 275 max Unit mm M6 screw fixed M8 screw fixed C C 32 1 32 1 2 M6 F 32 1 32 1 2 M8 F One touch Bracket F39 LJB3 M6 or F39 LJB3 M8 One touch Bracket F39 LJB3 M6 or F39 LJB3 M8 Dimensions C and F Dimensions F C 4 digit number of the type name protective height F Depends on the protective height See the table below Protective height Number of Intermediate Brackets Dimensions F 0185 to 1105 2 555 mm...

Page 50: ...ax C 2 C 2 C C F F F 275 max 275 max F F 275 max 32 1 3 M8 32 1 32 1 275 max C 2 C F F F 275 max 32 1 4 M6 32 1 32 1 275 max C 32 1 F F F 275 max 32 1 4 M8 32 1 32 1 275 max C 32 1 Mounting with three One touch Brackets Mounting with four One touch Brackets M6 screw fixed M8 screw fixed M6 screw fixed M8 screw fixed Unit mm ...

Page 51: ...12 M6 screw fixed M8 screw fixed C C 32 1 32 1 2 M6 F 32 1 32 1 2 M8 F One touch Bracket F39 LJB3 M6 or F39 LJB3 M8 One touch Bracket F39 LJB3 M6 or F39 LJB3 M8 Dimensions C and F Dimensions F C 4 digit number of the type name protective height F Depends on the protective height See the table below Protective height Number of Intermediate Brackets Dimensions F 0185 to 1105 2 555 mm max 1185 to 158...

Page 52: ...M8 32 1 32 1 C 2 C F F F 32 1 4 M6 32 1 32 1 C 32 1 F F F 32 1 4 M8 32 1 32 1 C 32 1 275 max 275 max 275 max 275 max 275 max 275 max 275 max 275 max 275 max 275 max 275 max 275 max Mounting with three One touch Brackets Mounting with four One touch Brackets M6 screw fixed M8 screw fixed M6 screw fixed M8 screw fixed Unit mm ...

Page 53: ... Bracket One touch Bracket side mounting Dimensions of One touch M6 Bracket Dimensions of One touch M8 Bracket 22 1 5 8 dia 6 2 dia 13 Material Stainless 22 1 5 8 dia 8 2 dia 17 Material Stainless 80 32 1 32 1 45 15 30 dia 22 dia 22 Unit mm 30 53 8 13 31 5 35 7 Material Zinc die cast 45 15 30 8 46 16 Material Zinc die cast 80 32 1 32 1 dia 22 dia 22 Unit mm 26 53 ...

Page 54: ... of the quantities and locations according to the dimensions described on page 27 When Using Top Bottom and Intermediate Brackets If the brackets described above are not used ratings and performance cannot be met 19 4 M5 B Replacement Bracket F39 LJB4 Replacement Bracket F39 LJB4 43 13 30 19 6 5 62 30 B C Protective height A 79 5 36 5 Unit mm Dimensions A to C A C 159 B C 86 C 4 digit number of th...

Page 55: ...d locations according to the dimensions described on page 27 When Using Top Bottom and Intermediate Brackets If the brackets described above are not used ratings and performance cannot be met Unit mm 36 5 79 5 A C Protective height B 46 2 30 30 19 6 5 30 62 19 B 4 M5 Replacement Bracket F39 LJB4 Replacement Bracket F39 LJB4 Dimensions A to E and P A C 159 B C 86 C 4 digit number of the type name p...

Page 56: ...42 Chapter 3 Dimensions F3SJ B User s Manual Wiring Installation Dimensions of replacement bracket Material Stainless Unit mm 16 30 2 43 6 5 19 5 5 62 79 5 ...

Page 57: ...height allowed for mounting 185 mm to 1 105 mm Brackets of other models such as F39 LJB1 cannot be used simultaneously 30 30 32 2 2 Contact Mount Bracket F39 LJB5 Contact Mount Bracket F39 LJB5 B D 22 5 10 75 3 25 7 A 6 5 30 34 5 Dia 9 19 30 P beam gap C Protective height C B 3 25 2 M8 3 25 C B 19 M5 screw fixed M8 screw fixed 4 M5 Dimensions A to D A C 69 B C 47 5 C 4 digit number in the Model na...

Page 58: ...t allowed for mounting 185 mm to 1 105 mm Brackets of other models such as F39 LJB1 cannot be used simultaneously 33 D 34 5 30 35 5 22 5 12 10 75 B 7 3 25 30 6 5 A 30 Dia 9 19 C B 3 25 2 M8 3 25 C B 19 4 M5 M5 screw fixed M8 screw fixed Contact Mount Bracket F39 LJB5 Contact Mount Bracket F39 LJB5 Dimensions A to D A C 69 B C 47 5 C 4 digit number in the Model name protective height D C 45 ...

Page 59: ...45 F3SJ B User s Manual Chapter 3 Dimensions Wiring Installation E Dimensions of contact mount bracket 16 30 32 2 13 5 4 7 5 34 5 19 6 5 dia 9 Material Stainless Unit mm ...

Page 60: ...ons F3SJ B User s Manual Wiring Installation When Using Spatter Protection Cover Dimensions of Spatter Protection Cover F39 HB Assembly Dimensions L 21mm Material PC Protection cover L L 10 32 32 10 Unit mm 35 5 32 Unit mm ...

Page 61: ...ired The numbers of brackets required according to the protective heights of the sensor are as follows When Using Top Bottom Brackets Only p 48 When Using Top Bottom Intermediate Brackets p 50 When Using Intermediate Brackets Only p 54 When Using One touch Bracket p 57 Protective height Number of Top Bottom Brackets Number of Intermediate Brackets 0185 to 1105 2 0 1185 to 1345 2 1 1425 to 2065 2 2...

Page 62: ...ings and then lightly tighten them with the hexagon socket head cap screws M3 x 6 2 Adjust the Top Bottom Brackets to the mounting position of the wall surface and then tighten them with screws Figure 2 Screws to mount the brackets to the wall are not included Tighten securely Hexagon socket head cap screws M3 x 6 Tighten lightly Top Bottom Mounting Bracket Side mounting Backside mounting Anti rot...

Page 63: ...e indicator STB does not turn ON despite performing alignment check if the mounting surfaces of the emitter receiver are parallel and if the mounting height of the emitter receiver is appropriate Using optional Laser Alignment Kit F39 PTJ makes alignment easier 4 Tighten the lightly tightened hexagon socket head cap screws M3 x 6 of the Top Bottom Brackets Figure 5 Tighten the hexagon socket head ...

Page 64: ...ate Bracket 1 Figure 8 Intermediate Bracket 1 Hexagon socket head cap screw M3 x 12 Hexagon socket head cap screw M3 x 18 Loosen Intermediate Bracket 2 Intermediate Bracket 3 Loosen Backside mounting Figure 6 Hexagon socket head cap screw M3 x 18 Hexagon socket head cap screw M3 x 12 Intermediate Bracket 1 Loosen Intermediate Bracket 2 Intermediate Bracket 3 Intermediate Bracket 1 Loosen Intermedi...

Page 65: ...re 9 4 Position the Top Bottom Brackets and the Intermediate Brackets to the mounting location on the wall and tighten the hexagon socket head cap screws M3 x 12 Figure 10 Tighten the hexagon socket head cap screws M3 x 12 with the torque at 0 54 N m recommended Tighten securely Hexagon socket head cap screws M3 x 6 Tighten lightly Top Bottom Mounting Bracket Side mounting Backside mounting Anti r...

Page 66: ... the receiver from side to side to align it to a center position where the stable state indicator STB is turned ON Figure 13 Confirm that there is no interrupting object in the detection zone before adjusting beams If the stable state indicator STB does not turn ON despite performing alignment check if the mounting surfaces of the emitter receiver are parallel and if the mounting height of the emi...

Page 67: ... head cap screws M3 x 6 M3 x 18 with the torque at 0 54 N m recommended Tightening screws with a torque that considerably exceeds the recommended torque may cause failure Mounting is complete Enlarged view Tighten securely Hexagon socket head cap screw M3 x 8 Side mounting Backside mounting Tighten securely Tighten securely Enlarged view Side mounting Backside mounting Tighten securely Tighten sec...

Page 68: ...ediate Bracket 1 Figure 17 Intermediate Bracket 1 Hexagon socket head cap screw M3 x 12 Hexagon socket head cap screw M3 x 18 Loosen Intermediate Bracket 2 Intermediate Bracket 3 Loosen Backside mounting Figure 15 Hexagon socket head cap screw M3 x 18 Hexagon socket head cap screw M3 x 12 Intermediate Bracket 1 Loosen Intermediate Bracket 2 Intermediate Bracket 3 Intermediate Bracket 1 Loosen Inte...

Page 69: ...ap screw M3 x 12 of Intermediate Bracket 1 with the tightening torque at 0 54 N m recommended Figure 20 Tightening screws with a torque that considerably exceeds the recommended torque may cause failure Side mounting Backside mounting Adjust to the mounting position Figure 18 Side mounting Backside mounting Tighten the screws to secure the Intermediate Brackets and the wall Tighten the screws to s...

Page 70: ...if the mounting surfaces of the emitter receiver are parallel and if the mounting height of the emitter receiver is appropriate Using optional Laser Alignment Kit F39 PTJ makes alignment easier 7 Tighten the lightly tightened the hexagon socket head cap screws M3 x 18 of Intermediate Bracket 3 to prevent rotation Figure 23 If there are three or more Intermediate Brackets tighten the hexagon socket...

Page 71: ... M6 Brackets or One touch M8 Brackets and Intermediate Brackets at other positions than the both ends must be in the same orientation Mount One touch M6 Brackets or One touch M8 Brackets according to the mounting positions of the emitter and receiver The positions of Intermediate Brackets mounted to the emitter and receiver must be aligned with each other Good example 1 Good example 2 Bad example ...

Page 72: ... Intermediate Bracket 1 Hexagon socket head cap screw M3 x 12 Hexagon socket head cap screw M3 x 18 Loosen Intermediate Bracket 2 Intermediate Bracket 3 Loosen Backside mounting Figure 24 Hexagon socket head cap screw M3 x 18 Hexagon socket head cap screw M3 x 12 Intermediate Bracket 1 Loosen Intermediate Bracket 2 Intermediate Bracket 3 Intermediate Bracket 1 Loosen Intermediate Bracket 2 Change ...

Page 73: ...he mounting work easier 4 The positions of Intermediate Brackets mounted to the emitter and receiver must be aligned with each other Tighten the hexagon socket head cap screws M3 x 12 of Intermediate Bracket 1 to secure the sensor Figure 28 Insert the Intermediate Bracket which has been mounted at the bottom of the sensor into the One touch M6 Bracket or One touch M8 Bracket mounted to the aluminu...

Page 74: ...et 1 to secure the sensor Figure 29 Tighten the hexagon socket head cap screws M3 x 12 with the torque at 0 54 N m recommended Tap the Intermediate Bracket lightly with plastic hammer to the One touch M6 Bracket or One touch M8 Bracket to maintain stable mounting state Do not tap areas other than indicated in the figure Slide the Intermediate Bracket and insert it Tighten securely Hexagon socket h...

Page 75: ... stable state indicator STB does not turn ON despite performing alignment check if the mounting surfaces of the emitter receiver are parallel and if the mounting height of the emitter receiver is appropriate Using optional Laser Alignment Kit F39 PTJ makes alignment easier 7 Tighten two hexagon socket head cap screws M3 x 18 on Intermediate Bracket 3 to prevent rotation Figure 32 Tighten the hexag...

Page 76: ...t short circuit the output line to the 24 V line Otherwise the output is always ON Also the 0 V of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ B to a DC power supply higher than 2...

Page 77: ... and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ B is used Ex In EU the power supply must comply to the EMC Directive and the Low Voltage Directive Remarks To prevent a fire the secondary circuit of the power supply must satisfy either of the following conditions in accordance with UL 508 As with secondary winding of isolation transformer there...

Page 78: ...9 JD7A L F39 JD7A D 7000 F39 JD10A F39 JD10A L F39 JD10A D 10000 F39 JD15A F39 JD15A L F39 JD15A D 15000 F39 JD20A F39 JD20A L F39 JD20A D 20000 Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair Cross section of conductor 0 3mm2 insulator diameter dia 1 15mm dia 15 39 5 L M12 IP67 connector Unit mm White Brown Black Yellow Gray Pink Blue Red 1 2 3 4 5 6 7 8 NC 24 VDC Test input Reset inpu...

Page 79: ...5B F39 JD15B L F39 JD15B D 15000 F39 JD20B F39 JD20B L F39 JD20B D 20000 M12 IP67 connector Body color Black Body color Black Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair Cross section of conductor 0 3 mm2 insulator diameter dia 1 15 mm 39 5 dia 15 L 43 dia 15 Unit mm M12 IP67 connector Twisted pair wires are white and red brown and blue black and yellow and gray and pink White Brown...

Page 80: ...F39 JD B and a single ended cable for a receiver F39 JD A D Used in combination with a reduced wiring connector optional F39 CN5 See the following page for details of a double ended cable for an emitter F39 JD B L and a single ended cable for a receiver F39 JD A D Double ended connector cable p 65 Single ended connector cable p 64 Reduced wiring connector optional F39 CN5 F3SJ Receiver F3SJ Emitte...

Page 81: ...d 24 V and 0 V lines must be used as twisted pair lines Do not use cables in the same conduit as high voltage or electric power lines 1 2 3 4 5 6 7 8 1 7 8 2 3 4 5 6 1 7 8 2 3 4 5 6 2 3 8 1 7 6 5 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 White Brown Black Yellow Grey Pink Blue Red Female Female White Brown Black Yellow Grey Pink Blue Red Male Connected to emitter s connection cable and Cable with connecto...

Page 82: ...68 Chapter 3 Wiring F3SJ B User s Manual Wiring Installation ...

Page 83: ...lications 69 F3SJ B User s Manual E Chapter4 Input Output Circuit and Applications Input Output Circuit 70 Wiring Examples 71 Using F3SJ B Only 71 Connecting a F3SJ B to Various Controllers 72 Using a reduced wiring connector for F3SJ B 77 ...

Page 84: ... Circuit Reset input Reset Input Circuit External Device Monitoring Input Circuit External device monitoring input 0 V 8 Red Not used 6 Load Shield Shield Indication Emitter Main Circuit Test Input Circuit Pink Gray Pink Communication line Gray Communication line Receiver Main Circuit 2 Receiver Main Circuit 1 Indication Safety output 1 Load Load 1 The light emission stops when opening the test in...

Page 85: ...t required S2 Lockout reset switch KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor KM3 Solid state contactor G3J M 3 phase motor PLC Programmable controller Used for monitoring not related to safety system Emitter Receiver F39 JD A L F39 JD A D Communication line Gray Communication line Pink Shield 0 V Blue Test input Black Reset input Yellow 24 V Brown 24 V Brown Externa...

Page 86: ...Using external device monitoring function S1 External test switch S2 Lockout reset switch KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor KM3 Solid state contactor G3J M 3 phase motor PLC Programmable controller Used for monitoring not related to safety system M T32 T31 Wiring when not using external device monitoring function External device monitoring Standard short cir...

Page 87: ...ol Circuit KM2 1 If an emergency stop switch is not used connect safety output 1 to T12 terminal and safety output 2 to T23 directly S1 External test switch connect to 24 V if a switch is not required S2 Interlock reset switch S3 Emergency stop switch force opening contact A165E A22E S4 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Safety relay with force guided contact G...

Page 88: ...nication line Gray Communication line Pink Receiver Emitter 0 V Blue Test input Black 24 V Brown 24 V Brown Safety output 1 Black Safety output 2 White 0 V Blue KM1 KM2 N C contact PLC input 1 Unblocked Blocked External test switch S1 Interlock reset switch S2 Safety output K1 K2 N O contact KM1 KM2 N O contact K1 K2 N C contact PLC input 2 PLC output Emergency stop switch S3 Auxiliary output give...

Page 89: ... Safety relay with force guided contact G7SA or magnetic contactor M1 M2 3 phase motor PLC Programmable controller Used for monitoring not related to safety system Safety output KM1 KM2 N C contact KM3 KM4 N C contact KM1 KM2 N O contact KM3 KM4 N O contact Motor operation command Motor rotation OFF delay time F3SJ B settings Does not use external device monitoring function G9SX AD322 T15 settings...

Page 90: ...rgency stop switch force opening contact A165E A22E Reset switch External test switch connect to 24 V if a switch is not required Lockout reset switch connect to 24 V if a switch is not required Safety relay with force guided contact G7SA or magnetic contactor 3 phase motor Receiver Emitter Communication line Gray Communication line Pink 0 V Blue Test input Black 24 V Brown Safety output 1 Black S...

Page 91: ...l unit connectable to F3SJ B Safety Controller Model Safety Network Controller NE1A Series Safety Controller G9SP Series Flexible Safety Unit G9SX Safety Guard Switching Unit G9SX GS Safety Relay Unit G9SA Series G9SB Series Control Unit F3SP B1P F39 JD A D F39 CN5 Receiver Emitter F39 JD B L 24V DC 0V Power supply 0V Blue Shield 24V Brown Test input Red Reset input Yellow Safety output 1 Black Sa...

Page 92: ...78 Chapter 4 Wiring Examples F3SJ B User s Manual Input Output Circuit and Applications ...

Page 93: ...Chapter 5 Checklists 79 F3SJ B User s Manual E Chapter5 Checklists Pre Operation Checklists 80 Maintenance Checklists 82 ...

Page 94: ...Not installed in a reflective configuration Not used in flammable or explosive atmosphere Wiring check before power is turned ON Power supply unit must be dedicated to electro sensitive protective equipment such as F3SJ B and safety controller and must not be connected to other devices It must have tolerance against total rated current of devices if it is connected to multiple devices The power su...

Page 95: ...circuited to 0 V to 1 2 Vs When the external device monitoring function is used When the F3SJ B is blocked and the external device monitoring input terminal is open it enters a lockout state Checking that hazardous parts stop while the machine operates The hazardous parts stop immediately when a test rod is inserted into the detection zone at three positions directly in front of the emitter direct...

Page 96: ... distance is equal to or greater than the calculated value There must be no dirt on or damage to the optical surface and spatter protection cover F39 HB sold separately of the F3SJ B ON OFF state indicators turn red when the test input line is open or short circuited to 0 V to 1 2 Vs The test rod is not deformed When the power of the F3SJ B is turned ON while nothing is in the detection zone it mu...

Page 97: ... test rod is in the detection zone The hazardous parts stop when the power of the F3SJ B is turned OFF while nothing is in the detection zone Items to inspect every six months or when machine settings are changed In addition to inspection item at operation start following items must also be verified The outputs of the F3SJ B and the machine are properly wired The total number of times that the con...

Page 98: ...84 Chapter 5 Maintenance Checklists F3SJ B User s Manual Checklists ...

Page 99: ...ockout State 86 Troubleshooting Methods 88 Optional Accessories Sold Separately 91 Glossary 97 Related Standards 98 International Standards 98 European Standards 98 US Occupational Safety and Health Standards 98 US Standards 98 Canadian Standards 99 SEMI Standards 99 JIS Standards 99 ...

Page 100: ...ng described later Eliminate the cause of the problem Then turn the power ON again or reset the lockout state by providing a reset input to restart the F3SJ B Warning View If an abnormality is detected that prevents F3SJ E B to continue normal operation STB or MUTING ERROR indicator is blinked to notify warning information based on the details of the abnormality F3SJ E B continues normal operation...

Page 101: ...N OFF state indicator Green Red Stable state indicator Green Top beam state indicator Blue Lockout indicator Red ON OFF state indicator Green Red Stable state indicator Green Top beam state indicator Blue Bottom beam state indicator Blue External device monitoring indicator Green Not Used Internal error indicator Red Configuration indicator Green Communication indicator Green ...

Page 102: ...er supply voltage or noise Internal error due to power supply voltage or noise External device monitoring error Communication error OFF ON Blink Configuration error of emitter receiver combination Error Description Warning description POWER LOCKOUT POWER Safety output error Not Used ON OFF INT LK EDM COM COM INTERNAL INTERNAL STB CFG ON OFF Ambient light error STB Cap error TOP LOCKOUT POWER Combi...

Page 103: ... connectors If the external device monitoring input line is short circuited to the auxiliary output line instead of a relay the auxiliary output line may be broken or short circuited to another line Relay may be welded Replace the relay The relay and external device monitoring input line may not be properly wired Check the wiring with the relay See Wiring Diagrams in Chapter 2 or Wiring in Chapter...

Page 104: ...ctuation may have occurred due to insufficient power supply capacity Replace the power supply with one that has a larger capacity Instantaneous break or instantaneous stop may have occurred due to power sharing with other devices Do not share the power supply with other devices Connect the F3SJ B to a power supply that is dedicated to electro sensitive protective devices for electro sensitive prot...

Page 105: ...d Wiring Connector Appearance Model Cable length Specifications F39 JD3A 3 m M12 connector 8 pin 8 wires Shield F39 JD7A 7 m F39 JD10A 10 m F39 JD15A 15 m F39 JD20A 20 m Appearance Model Cable length Specifications F39 JDR5B 0 5 m M12 connector 8 pin M12 connector 8 pin F39 JD1B 1 m F39 JD3B 3 m F39 JD5B 5 m F39 JD7B 7 m F39 JD10B 10 m F39 JD15B 15 m F39 JD20B 20 m Appearance Model name Note F39 C...

Page 106: ... JD0503BA Emission 5m Light Reception 3m Double Ended Cable F39 JD5B L Single Ended Cable F39 JD3A D F39 JD0507BA Emission 5m Light Reception 7m Double Ended Cable F39 JD5B L Single Ended Cable F39 JD7A D F39 JD0510BA Emission 5m Light Reception 10m Double Ended Cable F39 JD5B L Single Ended Cable F39 JD10A D F39 JD1003BA Emission 10m Light Reception 3m Double Ended Cable F39 JD10B L Single Ended ...

Page 107: ... Four brackets per set two brackets for emitter two brackets for receiver Side mounting and backside mounting possible Appearance Model Application Remarks F39 LJB2 Used in combination with Top Bottom Bracket for F3SJ B This can be used as a bracket for Free Location mounting Two brackets per set Side mounting and backside mounting possible The same as the one used with One touch Bracket Appearanc...

Page 108: ...14 Appearance Model Application Remarks F39 LJB4 Mounting bracket that is used when replacing existing area sensors F3SJ A or F3SN with a F3SJ B Four brackets per set two brackets for emitter two brackets for receiver Side mounting and backside mounting possible Appearance Model Application Remarks F39 LJB5 Bracket to closely contact the back side of the Sensor 2 for an emitter 2 for a receiver to...

Page 109: ...ne N C contacts G9SB 200 B Auto reset two N O contacts G9SB 200 D Manual reset two N O contacts Appearance Model Output Remarks G9SX AD322 T15 Solid state outputs instantaneous outputs x 3 off delay outputs x 2 An F39 JD A single ended connector cable is required A PNP type of F3SJ B can be connected Off delay within 15 seconds can be set in 16 steps The off delay output can be used as instantaneo...

Page 110: ...nment Kit Test rod To check operation before use purchase and use the test rod Appearance Model Application Specifications F39 PTJ Beam alignment for F3SJ B Infrared laser diode 650 nm wavelength 1 mW max JIS CLASS 2 IEC CLASS 2 FDA CLASS II Appearance Model name Diameter F39 TRD25 Dia 25mm ...

Page 111: ...or is detected by the F3SJ B Lower beams Indicate beams on F3SJ B s power supply end M Muting Function that temporarily disables the safety function of the F3SJ B keeping the safety output ON even if beams are being blocked O Output operation mode A state of signal sent from the safety output or auxiliary output Override Function that turns the safety output ON when the muting function is not work...

Page 112: ...nal safety of electrical electronic programmable electronic safetyrelated systems EN 415 4 1997 Palletisers and depalletisers EN 692 2005 A1 2009 Mechanical presses EN 693 2001 A1 2009 Hydraulic presses EN ISO 13855 2010 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body EN 1037 1995 A1 2008 Safety of machinery Prevention of unexpected star...

Page 113: ...99 Industrial control equipment UL 61496 1 2002 Electro sensitive protective equipment Part 1 General requirements and tests UL 61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active optoelectronic protective devices Canadian Standards CAN CSA C22 2 No 14 Industrial control equipment CAN CSA C22 2 No 08 Electronics integrated safety functions CSA Z142 Code fo...

Page 114: ...nsions and notes Modified the contents about EN 61508 Corrected errors in writing B November 2012 Corrected the model of the both end connector cable for extension Added the description of the switches in the remarks of the wiring diagram Updated the dates of effect for standards Changed the content of Terms and Conditions Agreement Added reduced wiring connectors and reduced wiring cables Changed...

Page 115: ...fddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron com Tokyo JAPAN OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 OMRON SCIEN...

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