Omron FQ-CR2 Series User Manual Download

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Keys to Warning Symbols

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Warning Symbols

SAFETY PRECAUTIONS

Precautions for Safe Use

Precautions for Correct Use

The Sensor emits visible light which may on rare occasions
have a harmful effect on the eyes. Do not look directly at the
light emitted by the sensor. If the light projects onto a reflective
surface, prevent the reflected light from entering a person's
eyes.

Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Additionally, there may be severe property damage.

■

Dimensions

Always follow the rules below to ensure safety.

1. Installation environment

· Do not use in a location where there is flammable or explosive gas.

· To ensure safe operation and maintenance, install away from high-voltage equipment and

power equipment.

· Tighten the mounting screws to the torque specified in these instructions.

2. Power and cable connections

· Always turn off the power of the unit before connecting or disconnecting cables.

· Do not reverse the polarity of the power connection. Do not short the load of the open

collector output.

· Wire this product separately from the wiring of high-voltage wires and power wires. If wired

together or in the same conduit, induction may occur and cause malfunctioning or damage.

· Use a load that is equal to or less than the rating.

· Use the specified power voltage.

· Use the specified size of crimp terminals for wiring connections. Do not connect wires that

have been simply twisted together directly to the power supply or terminal block.

· Supply power from a DC power supply for which measures have been applied to prevent

high voltages (e.g., a safety extra low voltage circuit).

· If UL certification is required for the overall system, use a UL Class II DC power supply.

· Use an independent power source for this product. Do not use a shared power source.

3. Other Rules

· Do not use in safety circuits for atomic energy or that are critical for human life.

· Do not attempt to disassemble, deform by pressure, incinerate, repair, or modify this product.

· Use the FQ-D Touch Finder and the FQ-WN or FQ-WD Cable. Sensor malfunction or

damage may occur if any other devices or cables are used.

· When disposing of the product, treat as industrial waste.

· If you notice an abnormal condition such as a strange odor, extreme heating of the unit, or

smoke, immediately stop using the product, turn off the power, and consult your dealer.

· The device surface becomes hot during use. Do not touch.

Observe the following to prevent failure, malfunctioning, and adverse effects on performance and

the device.

1. Installation site

· Do not install in the following locations:

· Locations where the ambient temperature exceeds the rated temperature range.

· Locations subject to sudden temperature changes (where condensation will form).

· Locations where the relative humidity is below or above 35 to 85% RH.

· Locations where there are corrosive or flammable gases.

· Locations where there is dust, salt, or iron powder.

· Locations where the device will be subject to direct vibration or shock.

· Locations where there is strong scattered light (laser light, arc welding light, ultraviolet light, etc.)

· Locations exposed to direct sunlight or next to a heater.

· Locations where there is splashing or spraying of water, oil, or chemicals.

· Locations where there is a strong electrical or magnetic field.

2. Power and cable connections

· When using a switching regulator, ground the FG pin of the switching regulator.

· If there are surges on your power line, connect a surge absorber as appropriate for your conditions of use.

· Before turning on the power after the wiring is completed, verify that the power is correct, that

there are no incorrect connections such as a shorted load circuit, and that the load current is

suitable. Incorrect wiring may cause damage and failures.

3. Optical axis and detection range

There is a certain amount of deviation among sensors in the center of the optical axis. For this

reason, when installing the sensor, be sure to check the center of the image and the detection

range in the LCD monitor of the Touch Finder and in the sensor software.

4. Focus adjustment knob

Do not turn the focus adjustment knob to higher than 0.1 N·m. This may cause damage.

5. Maintenance and inspection

· Do not use thinner, alcohol, benzene, acetone, or kerosene to clean the sensor or Touch Finder.

· If considerable foreign matter or dust collects on the panel on the front of the senor, use a blower

brush (for camera lenses) to blow off the foreign matter. Avoid blowing it off with your breath.

· For a small amount of foreign matter or dust, gently wipe with a soft cloth. Do not wipe hard.

If the surface is damaged, false detection may result.

6. Connector cover

Always attach the covers of I/O cable connector and Ethernet cable connector.

This prevents extraneous material from making malfunction of sensor.

7. Defective pixel

· It is neither a defect of the product nor a breakdown though two or more defective pixels might

be included in this product by the specification of CMOS image sensor.

8. Installation of camera

· In the environment with high humidity and intense temperature change, the inside of a front

plate might uncommonly become cloudy.

The following power supply is recommended (option)

Note 1: Vertical field of view will be approximately 60% of the horizontal field of view.

2: Field of view tolerance: ±10%

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Part Names and Functions

■

Optical diagram (typical example)

■

Power connection

(when a switching regulator is connected)

(Unit: mm)

WARNING

(2)

(3)

(5)

(1)

(6)

(7)

(4)

FQ-CR2

□

010F-M/FQ-CR2

□

050F-M

FQ-CR2

□

100F-M/FQ-CR2

□

100N-M

100

200

300

200

400

600

130

210

Installation distance (L) (mm)

Horizontal field of view (mm)

· FQ-CR2

□

010F-M

· FQ-CR2

□

100F-M

· FQ-CR2

□

050F-M

· FQ-CR2

□

100N-M

200

600

1000

400

800

Description

Name

No.

(1)
(2)

(5)

(3)

(4)

(6)

(7)

Lighting

FQ-CR2

□

010F-M/FQ-CR2

□

050F-M

24 VDC (21.6 to 26.4 V)
1.25 A min.
S8VS-030024

□

(24 VDC, 1.25 A)

M4 (tightening torque: 1.2 N

・

Power supply voltage
Output current
Recommended Power Supply
External power supply terminal screws

FQ-CR2

□

100F-M/FQ-CR2

□

100N-M

24 VDC (21.6 to 26.4 V)
2.5 A min.
S8VS-060024

□

(24 VDC, 2.5 A)

M4 (tightening torque: 1.2 N

・

Power supply voltage
Output current
Recommended Power Supply
External power supply terminal screws

Camera lens

Focus adjustment screw

Mounting Bracket

I/O Cable connector

Ethernet cable
connector

Operation
indicators

LEDs for illumination are mounted here.
Lens with a focus feature.

Used to adjust the focus of the image.
Lights orange when the OR signal turns ON.
Lights orange during communication by Ethernet.
Lights red when an error occurs.
Lights green when the Sensor is executing a process.

An I/O Cable is used to connect the Sensor to the power

supply and external devices.

Used to secure the Sensor in place.
The Mounting Bracket can be attached to the front, left
side, right side, or back of the Sensor.

An Ethernet cable is used to connect the Sensor to the
Touch Finder or a computer.

OR
ETN
ERROR
BUSY

Item

NPN
ON: Shorted to 0 V, or 1.5 V max.

OFF: Open (leakage current: 0.1 mA max.)

NPN open collector

30 VDC, 50 mA max., residual voltage: 1.2

V max.

PNP
ON: Shorted to power supply voltage, or power

supply voltage -1.5 V max.

OFF: Open (leakage current: 0.1 mA max.)
PNP open collector

30 VDC, 50 mA max., residual voltage: 1.2 V

max.

Input

specifica-

tions
Output

specifica-

tions

* Dimension diagram with mounting bracket (rear-side attachment) and polarizing filter

attachment is shown.

■

Attaching the LED Warning Label

Attach the enclosed LED warning label to the cable or other location. The LED warning

label must be attached to a location that is readily visible from the Sensor.

*3: Applicable standards: JIS C 6802:2005

*1: The three output signals can be allocated for the judgments of individual inspection items.

*2: The following table gives the I/O specifications.

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Ratings/Performance

Item

Refer to the optical diagram

2D code (compatible code: Data Matrix ECC200 from 10
x 10 to 64 x 64, 8 x 18 to 16 x 48, QR Code model 1 and
2 from 21 x 21 to 57 x 57 (version 1 to 10)

High dynamic range (HDR) polarizing filter

(attachment), and smoothing, expansion, reduction,

median

FQ-CR20

□□□□-M

FQ-CR25

□□□□-M

Fixed Mount 2D Code Reader

Field of view
Installation distance

Model

NPN

Simple retry, brightness fluctuation retry, scene switch

retry, level trigger retry

Retry function

PNP

Inspection items

Number of registered

scenes

Image filter

1/3-inch Monochrome CMOS

Image elements

1/250 to 1/32258
752×480
Pulse
White

Shutter
Processing resolution
Lighting method
Lighting color

Number of simultaneous

inspections

Main

functions

Image

input

Lighting

In Sensor: 1,000 items (If a Touch Finder is used,

results can be saved up to the capacity of an SD card.)
In Sensor: 20 images (If a Touch Finder is used, images

can be saved up to the capacity of an SD card.)

7 signals: Single measurement input (TRIG),

Control Command Input (IN0 to IN5)

Refer to *2.

Measurement trigger

Materials

Accessories

Indications

Weight

LED class*

External trigger (single or continuous)

100Base-TX/10Base-T
Numerical output, control command compatible
(Non-procedural communications)

20.4 to 26.4 VDC (including ripple)

2.4 A max.

No corrosive gas

IEC 60529 IP67 (except when the polarizing filter

attachment is attached)

200 g max.

Class 2

Between all lead wires and case: 0.5 M

(at 250 V)

Operating: 0 to 50°C, storage: -25 to 65°C (no icing or

condensation)
Operating and storage: 35% to 85% (with no condensation)

Input specifications
Output specifications

Power supply voltage
Insulation resistance
Current consumption

Degree of protection

Ambient atmosphere

10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z

directions 8 min each, 10 times

Vibration resistance
(destruction)

150 m/s

3 times each in 6 direction (up, down, right,

left, forward, and backward)

Sensor: PBT, PC, SUS

Mounting Bracket: PBT

Polarizing Filter Attachment: PBT, PC

Ethernet connector: Oil-resistance vinyl compound

I/O connector: Lead-free heat-resistant PVC

· Mounting Bracket (FQ-XL)(1)

· Polarizing Filter Attachment (FQ-XF1) (1)

· Instruction Manual (this document)

· Quick Startup Guide

· Member Registration Sheet

· Warning Label

Shock resistance
(destruction)

Ambient temperature range

Ambient humidity range

Ethernet specifications

Images

Input signals

3 signals *1: Control output (BUSY), overall judgment

output (OR), error output (ERROR)

Judgment results indicator (color: orange), ERROR

indicator (color: red), and BUSY indicator (color: green)

Special connector cables
- Power supply and I/O: 1cable (FQ-WD

□□□

)

- Touch Finder and computer: 1cable (FQ-WN

□□□

)

Output signals

Connection method

Measurement data

Data

logging

Ratings

Environ-
mental
immunity

I/O

specifications

The mounting bracket can be
attached to any side

Mounting hole
dimensions

Tightening
torque: 1.2 N·m

(57)

(105.58)

(15.58)

(25)

(49)

(105.58)

(15.58)

20±0.1

2-4.5Dia.

4-M4

Depth 6

Optical axis

1/4-20UNC
Depth 6

Attachment Example

Warning Label

Max.65mW

LED RADIATION

DO NOT STARE

INTO BEAM

CLASS 2 LED PRODUCT

JIS C 6802:2005

400-700nm

LED放射

ビームをのぞき込まないこと

クラス２ＬＥＤ製品

Max.65mW

400-700nm

Fixed Mount 2D Code Reader

FQ-CR2

INSTRUCTION SHEET

Thank  you  for  selecting  OMRON  product.  This  sheet  pri-
marily  describes  precautions  required  in  installing  and
operating the product.
Before operating the product, read the sheet thoroughly to
acquire  sufficient  knowledge  of  the  product.  For  your  con-
venience, keep the sheet at your disposal.

The following notice applies only to products that carry the CE mark:
Notice:

This is a class A product. In residential areas it may cause radio

interference, in which case the user may be required to take adequate

measures to reduce interference.

Manufacturer:

Omron Corporation,

Shiokoji Horikawa, Shimogyo-ku,

Kyoto 600-8530 JAPAN

Ayabe Factory

3-2 Narutani, Nakayama-cho,

Ayabe-shi, Kyoto 623-0105 JAPAN

TRACEABILITY INFORMATION:

Representative in EU:

Omron Europe B.V.

Wegalaan 67-69

2132 JD Hoofddorp,

The Netherlands

Model

2011

OMRON Corporation

Suitability for Use

EUROPE

OMRON EUROPE B.V. Sensor Business Unit

Carl-Benz Str.4, D-71154 Nufringen Germany

Phone:49-7032-811-0 Fax: 49-7032-811-199
NORTH AMERICA

OMRON ELECTRONICS LLC

One Commerce Drive Schaumburg,IL 60173-5302 U.S.A.

Phone:1-847-843-7900 Fax : 1-847-843-7787
ASIA-PACIFIC

OMRON ASIA PACIFIC PTE. LTD.

No. 438A Alexandra Road #05-05-08(Lobby 2),

Alexandra Technopark, Singapore 119967

Phone : 65-6835-3011 Fax :65-6835-2711

THE PRODUCTS CONTAINED IN THIS SHEET ARE NOT SAFETY RATED.
THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF
PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY
COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES.
Please refer to separate catalogs for OMRON's safety rated products.

OMRON shall not be responsible for conformity with any standards, codes, or
regulations that apply to the combination of the products in the customer's
application or use of the product.

Take all necessary steps to determine the suitability of the product for the
systems, machines, and equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
See also Product catalog for Warranty and Limitation of Liability.

CHINA

OMRON(CHINA) CO., LTD.

Room 2211, Bank of China Tower,

200 Yin Cheng Zhong Road,

PuDong New Area, Shanghai, 200120, China

Phone : 86-21-5037-2222 Fax :86-21-5037-2200

OCT, 2009