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General Information

General Information

26

Correct Use

No.

Area

No.

Item

Page

1

Using Switches

26

2

Selecting Correct Switch

3

Electrical
C

diti

1

Load

Conditions

2

Application of Switch to
Electronic Circuits

3

Switches for Micro Loads

4

Contact Protective
Circuit

27

4

Mechanical
C

diti

1

Operating Stroke Setting

28

Conditions

2

Switching Speed and
Frequency

3

Operating Condition

4

Operating Method

5

Mounting

1

Securing

29

g

2

Terminal Connections

3

Soldering Precautions

6

Operation

d St

1

Handling

30

p

and Storage
Environment

2

Operating Environment

Environment

3

Storage Environment

7

Switch Trouble and Corrective Action

31

 Using Switches

When switches are actually used, unforeseen accidents may
occur. Before using a switch, perform all possible testing in
advance.

Unless otherwise specified, ratings and performances given in
this catalog are for standard test conditions (i.e., 15 to 35

_

C,

25% to 75% humidity, and 86 to 106 kPa atmospheric pressure).
When performing testing in the actual application, always use
the same conditions as will be used in actual usage conditions for
both the load and the operating environment.

Reference data provided in this catalog represents actual
measurements from production samples in graph form. All
reference data values are nominal.

All ratings and performance values provided in this catalog are
the results of a single test each rating and performance value
therefore may not be met for composite conditions.

 Selecting Correct Switch

Select an appropriate switch for the operating environment and load
conditions.

Use the 

Selection Guide

 to select a suitable switch for the rated

current, operating load, actuator type, and operating environ-
ment.

It is not recommended to use a switch for a large current to switch
a micro current, in terms of contact reliability. Select a switch that
is suitable for the current actually being switched.

Use a sealed switch in environments subject to water, other
liquids and excessive dirt or dust.

 Electrical Conditions

Load

The switching capacity of a switch significantly differs depending on
whether the switch is used to break an alternating current or a direct
current. Be sure to check both the AC and DC ratings of a switch.
The control capacity will drop drastically if it is a DC load. This is be-
cause a DC load, unlike an AC load, has no current zero cross point.
Therefore, if an arc is generated, it may continue for a comparatively
long time. Furthermore, the current direction is always the same,
which results in contact relocation phenomena, and the contacts
hold each other with ease and will not separate if the surfaces of the
contacts are uneven.

If the load is inductive, counter-electromotive voltage will be gener-
ated. The higher the voltage is, the higher the generated energy is,
which increase the abrasion of the contacts and contact relocation
phenomena. Make sure to use a switch within the rated conditions.

If a switch is used for switching both micro and high-capacity loads,
be sure to connect relays suitable to the loads.

The rated loads of a switch are according to the following conditions:

Inductive Load: A load having a minimum power factor of 0.4 (AC) or

a maximum time constant of 7 ms (DC).

Lamp Load:

A load having an inrush current ten times the
steady-state current.

Motor Load:

A load having an inrush current six times the steady-
state current.

Note:

It is important to know the time constant (L/R) of an induc-
tive load in a DC circuit.

Inrush Current

i (Inrush current)

io (Steady-
state current)

I
(A)

t

Application of Switch to Electronic Circuits

The Basic switch may have contact bouncing or chattering in
switching, thus generating noise or pulse signals that may interfere
the operation of electronic circuits or audio equipment. To prevent
this, take the following countermeasures.

Design the circuits so that they include appropriate CR circuits to
absorb noise or pulse signals.

Use switches with gold-plated contacts for micro loads, which
are more resistive to environmental conditions.

Switches for Micro Loads

If a switch for a general load is used for switching a micro load, it may
cause contact failures. Be sure to select a switch within the permis-
sible range. Even if a switch for a micro load is used within the per-
missible range, the inrush current of the load may deteriorate the
contacts, thus decreasing the durability of the switch. Therefore, if
necessary, insert a proper contact protective circuit.

Summary of Contents for D3C

Page 1: ...ce machines and telecommunications equip ment Ordering Information Model Number Legend D3C j2j0 1 2 1 Switching Timing 1 Non shorting 2 Shorting 2 Maximum Oprating Force 1 1 28 N 130 gf 2 0 39 N 40 gf List of Models Actuator OF 1 28 N 130 gf OF 0 39 N 40 gf Non shorting Model Shorting Model Non shorting Model Shorting Model Rotary lever D3C 1210 D3C 2210 D3C 1220 D3C 2220 Specifications Ratings El...

Page 2: ...tion 300 m s2 approx 30G max Durability see note 2 50 000 operations min 30 operations min Degree of protection IEC IP00 Degree of protection against electric shock Class III Proof tracking index PTI 175 Ambient operating temperature 20 C to 80 C at ambient humidity of 60 max with no icing Ambient operating humidity 85 max for 5 C to 35 C Weight Approx 0 3 g Note 1 The data given above are initial...

Page 3: ...rating direction B PCB Dimensions 8 4 2 2 54 2 54 Three 1 dia hole Model Non shorting Models Shorting Models D3C 1210 D3C 1220 D3C 2210 D3C 2220 OF max 1 28 N 130 gf 0 98 N 0 39 N 40 gf 0 29 N 1 28 N 130 gf 0 98 N 0 39 N 40 gf 0 29 N RF min g 0 10 N 10 gf 0 15 N g 0 03 N 3 gf 0 05 N g 0 10 N 10 gf 0 15 N g 0 03 N 3 gf 0 05 N FP max 4 8 mm 4 8 mm OP1 3 5 0 3 mm 3 4 0 3 mm OP2 2 5 0 3 mm 2 6 0 3 mm ...

Page 4: ...pplication of Operation Force to the Lever Apply operation forces to the lever in its operating direction Apply ing operating force to the lever in any other directions will damage the Switch or cause malfunction Incorrect Incorrect Incorrect Correct Mounting Plate Use materials other than ABS or polycarbonate for the mounting plate Since grease is used for the Switch cracks may be caused if greas...

Page 5: ...reak an alternating current or a direct current Be sure to check both the AC and DC ratings of a switch The control capacity will drop drastically if it is a DC load This is be cause a DC load unlike an AC load has no current zero cross point Therefore if an arc is generated it may continue for a comparatively long time Furthermore the current direction is always the same which results in contact ...

Page 6: ...the capacitor has no polarity If however the ability to control arcs between contacts is a problem for high DC voltage it may be more effective to connect a capacitor and resistor between the contacts across the load Check the results by testing in the actual application Diode method Power supply Inductive load No Yes Energy stored in the coil is changed into current by the diode connected in para...

Page 7: ...tching Speed and Frequency The switching frequency and speed of a switch have a great influ ence on the performance of the switch Pay attention to the follow ing If the actuator is operated too slowly the switching operation may become unstable causing contact failures or contact welding If the actuator is operated too quickly the switch may be damaged by shock If the switching frequency is too hi...

Page 8: ... an impact driver as it may cause contacts stick or switch damage Screw Flat washer Spring washer Resin Incorrect Correct Do not modify the switch in any way for example by widening the mounting holes Locking Agent If glue or locking agent is applied make sure that it does not stick to the moving parts or intrude into the inside of the switch otherwise the switch may have operating failure or cont...

Page 9: ...g the switch in places with water or oil spray Do not use a switch under the condition where vibration or shock is continuously applied to the switch If continuous vibration or shock is applied to a switch contact failure malfunction or decrease in du rability may be caused by abrasive powder generated from the inter nal parts If excessive vibration or shock is applied to a switch the contacts may...

Page 10: ...and been carbonized by arc heat Failures related to mechanical h t i ti Actuator Operating failure The sliding part of the actuator has been damaged because an excessive force was applied on the actuator Make sure that no excessive force is applied to the actuator or use an auxiliary actuator mechanically strong characteristics Foreign material like dust dirt and oil has penetrated into the switch...

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