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SECTION 5. MAINTENANCE 

 If the brushes are not installed properly they will not contact the commutator and the 
motor will not run. After replacing the brushes, make sure to remove the flexible 
rubber coupling (see Section 5.2), place the motor on a clean surface, and run it freely 
(no-load, without a generator or chamber assembly attached) for 15 to 30 minutes 
before using the unit to process samples. This will allow the brushes to “seat”  
properly and will extend the life of each set of brushes. This will also extend the total 
life of your motor since the commutator surface will “wear” longer. 

 

5.4 BEARINGS AND LUBRICATION 

Motors  are equipped with sealed ball bearings. Under normal use they require no 
additional lubrication. A tube of lubricant (PN 61971) is included with every drive unit 
and should be used to lubricate the threads of all connecting threaded parts, as well as 
the drive pin at the tip of the floating shaft (see Section 1.3). Lubricant should not be 
used to lubricate moving parts or bearings. 

 

5.5 GROUNDING INSTRUCTIONS 

In the event of a malfunction or breakdown, grounding provides a path of least  
resistance for electric current to reduce the risk of electric shock. This instrument is 
equipped with an electric cord which is grounded to the chassis housing. The plug 
must be plugged in to an outlet that is properly installed and grounded in accordance 
with all local codes and ordinances. 

 
 

WARNING: DO NOT modify the plug or cord that is provided. Damaged or worn 
power cords should be repaired or replaced immediately by a qualified electrician. 

WARNING: Keep all housings in place and in working order. DO NOT use the  
motor in a dangerous environment.. DO NOT force the unit to do a job it was not 
designed to do. 

WARNING: Reduce the risk of unintentional starting. Make sure that the switch is in 
the “OFF” position before plugging in the motor. 

CAUTION: To prevent damage to the drive mechanism, never operate the motor 
without a sealed chamber assembly or generator probe installed, or the flex rubber 
coupling removed from the motor. 

Summary of Contents for Omni Mixer

Page 1: ...HOMOGENIZER OWNER S MANUAL...

Page 2: ...r the balance of the period parts will be provided but service will be charged at established labor rates This warranty does not include normal wear from use it does not apply to any instrument or par...

Page 3: ...Omni Homogenizer contact your authorized dealer or call Omni International at 1 800 776 4431 or 1 770 421 0058 DO NOT allow the machine to be submerged in any liquid DO NOT use in any setting other th...

Page 4: ...emblies 3 3 Sealed Generator Probe Assemblies 3 4 Installing Sealed Chamber Assemblies 3 5 Positioning the Chamber Assembly 3 6 Using a Cooling Vessel 11 11 13 13 14 14 Section 4 Dispersating and Impe...

Page 5: ...rts If any parts are found to be damaged or missing please contact Omni International at 1 800 776 4431 The basic Omni Mixer or Omni Macro consists of the following SECTION 1 OMNI MIXER MACRO HOMOGENI...

Page 6: ...he two flat surfaces on the clamping mechanism facing the support post hole The clamping knob assembly may be used either on the left or the right side of the Omni Mixer or Omni Macro Slide the motor...

Page 7: ...experience excessive vibration heat or bearing wear please contact technical support at 1 800 776 4431 1 4 GENERAL OPERATING PROCEDURE The speed of the Omni Mixer or Omni Macro may be regulated to ac...

Page 8: ...N 01009 may be inserted into the Omni Mixer or Omni Macro through the top of the motor as shown by removing the protective snap cap 1 5 QUICK CONNECT COUPLING ASSEMBLY optional The Quick Connect Coupl...

Page 9: ...ully into the generator probe adapter then unscrew the generator probe from the generator probe adapter Slightly rotate the rotor shaft collar on the generator probe Then return to step 2 4 Tighten th...

Page 10: ...bottom of the generator probe in liquid or in the sample to avoid premature failure of the lower bearing WARNING DO NOT process pathogenic material in an open container since aerosols created during n...

Page 11: ...er assemblies are intended for liquid and semi solid materials Homogenization and mixing will normally be completed within 30 seconds to one minute For processing solid materials first reduce particle...

Page 12: ...ecimen in solution at maximum recommended speed with a sharp knife blade Then change to a dull knife blade add a grinding medium and run the homogenizer at 5 000 rpm for ten to fifteen minutes Using G...

Page 13: ...Please contact Omni International at 1 800 776 4431 for complete details SECTION 3 SEALED CHAMBER ASSEMBLIES 3 4 INSTALLING SEALED CHAMBER ASSEMBLIES All chamber assemblies are easily installed to the...

Page 14: ...THE CHAMBER ASSEMBLY For safe operation all sealed chamber assemblies attached to the Omni Mixer or Omni Macro must be lowered to the table top surface as shown below WARNING The Omni Mixer or Omni M...

Page 15: ...items Description Process 25mm Dispersating Probe 195mm length Bottom Drawing 25mm Dispersating Probe 195mm length Top Drawing 4 2 DISPERSION IMPELLER ACCESSORIES Two inch diameter dispersion impeller...

Page 16: ...m coupling by twisting it counter clockwise Installation of the coupling is the reverse of these steps 5 3 MOTOR BRUSH MAINTENANCE To a large measure how well your homogenizer performs its job is dete...

Page 17: ...t see Section 1 3 Lubricant should not be used to lubricate moving parts or bearings 5 5 GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown grounding provides a path of least resistance...

Page 18: ...7005 Floating Drive Shaft 3 60028 Flex Rubber Coupling 4 61672 115V Mixer Motor 61707 220V Mixer Motor 5 17154 Motor Support Housing 6 175511 Motor Speed Control 115V 17321 1 Motor Speed Control 220V...

Page 19: ...e Shaft 3 60028 Flex Rubber Coupling 4 61572 1 115V Macro Motor 61507 1 220V Macro Motor 5 17571 1 Macro Adapter Plate 6 17154 Motor Support Housing 7 175511 Motor Speed Control 115V 17321 1 Motor Spe...

Page 20: ...cord connectors Check wall socket for power to the outlet Motor is turned ON and makes a makes a buzzing sound but is not working Brushes may need to be replaced Contact Omni International at 1 800 77...

Page 21: ...vey equipment Obtain a Decontamination Certificate from Omni International Complete the certificate and attach to the instrument or parts being returned If no Decontamination Certificate is attached a...

Page 22: ...22 NOTES...

Page 23: ...23...

Page 24: ...24 1000 Williams Dr Toll Free 1 800 776 4431 Suite 1024 Phone 770 421 0058 Marietta GA 30066 FAX 770 421 0206 Email omni omni inc com Patents Pending Rev 06 18 08 rb P N 17258 www omni inc com...

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