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WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 

13 months

from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month

grace period to the normal 

one (1) year product warranty

to cover handling and shipping time. This

ensures that OMEGA’s customers receive maximum coverage on each product. 

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits, 
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of 
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not 
limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, 
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR 
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF 
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of 
OMEGA with respect to this order, whether based on contract, warranty, negligence, 
indemnification, strict liability or otherwise, shall not exceed the purchase price of the 
component upon which liability is based. In no event shall OMEGA be liable for 
consequential, incidental or special damages.

CONDITIONS:  Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit. 

FOR 

WARRANTY

RETURNS, please have the 

following information available BEFORE 
contacting OMEGA:
1. Purchase Order number under which the product

was PURCHASED,

2. Model and serial number of the product under

warranty, and

3. Repair instructions and/or specific problems 

relative to the product.

FOR 

NON-WARRANTY

REPAIRS, consult OMEGA

for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1.  Purchase Order number to cover the COST 

of the repair,

2. Model and serial number of the product, and
3. Repair instructions and/or specific problems 

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.

© Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.

Summary of Contents for OS4000 Series

Page 1: ...omega com e mail info omega com For latest product manuals omegamanual info OS4000 SERIES High Speed Fiber Optic Infrared Transmitter MADE IN Shop online at User sGuide ...

Page 2: ...aged by the United Kingdom Office Toll Free 0800 466 342 TEL 33 0 161 37 29 00 FAX 33 0 130 57 54 27 e mail sales omega fr Germany Austria Daimlerstrasse 26 D 75392 Deckenpfronn Germany Toll Free 0 800 6397678 TEL 49 0 7059 9398 0 FAX 49 0 7056 9398 29 e mail info omega de United Kingdom OMEGA Engineering Ltd ISO 9001 Certified One Omega Drive River Bend Technology Centre Northbank Irlam Mancheste...

Page 3: ...spection iii Section 1 Introduction 1 1 Section 2 Installation Laser Sighting 2 1 Section 3 Main Operations 3 1 Section 4 PC Interface 4 1 Section 5 Specifications 5 1 OS4000 Series High Speed Fiber Optic Infrared Transmitter Table of Contents i ...

Page 4: ... Fiber Cable Connection to the Transmitter 2 4 9 Back Plate With All Controls and LED Indicators 2 4 10 General Dimensions OS4000 WC Water Cool Jacket 2 5 11 General Dimensions Vacuum Bushing OS4000 VB 2 5 12 Typical Laser Projection Through the Lens Which Represents the Optical Field of View of the Lens Probe 2 6 13 Main Menu Screen 4 1 14 2108 Series Quick Disconnect Polymer Probe 4 1 15 Glass o...

Page 5: ...d separately The following items are optional accessories that can be ordered separately Model No Description OS4000 WC Transmitter water cool jacket L1 MB Mounting Bracket for fiber optic lens probe L1 AP Air Purge collar for fiber optic lens probe OS4000 VB Vacuum bushing TX8 100 8 Conductor shielded cable 24 AWG 30 m Long PSR 24S Regulated 24 Vdc 400 mA power supply screw terminal PSR 24L Regul...

Page 6: ...iv OS4000 Series High Speed Fiber Optic Infrared Transmitter NOTES ...

Page 7: ...5 Vdc output V2 for 0 to 10 Vdc output MA for 4 to 20 mA output AL for optional relay contact closure outputs The Fiber optic lens probe comes in 9 different standard models as listed below Model No Temperature Range Spot size Cable Length L1 7 3 1 200 to 800 C 392 to 1472 F 0 22 8 0 9 m 3 Feet L1 7 6 2 250 to 1000 C 482 to 1832 F 0 22 8 1 8 m 6 Feet L1 7 10 3 300 to 1200 C 572 to 2192 F 0 22 8 3 ...

Page 8: ...l dimensions of the water cool jacket accessory for the transmitter OS4000 WC Figure 11 shows the general dimensions of the Vacuum Bushing OS4000 VB The vacuum bushing allows transitioning the fiber optic cable from vacuum environment to the atmosphere environment Normally the lens probe is located in the vacuum and the transmitter in the atmosphere environment Figure 1 General Dimensions Fiber Op...

Page 9: ... 1 4 28 UNF THREAD HOLDING SCREWS 17 78 0 70 ø 25 91 1 02 ø 41 28 1 625 ø 22 10 0 87 DIMENSIONS mm in ø DIAMETER DIMENSIONS mm in 12 7 0 50 6 35 0 25 3 18 0 125 101 6 4 00 54 61 2 15 C L 76 2 3 00 76 2 3 00 88 9 3 50 88 9 3 50 88 9 3 50 44 45 1 75 R 3 18 0 125 66 68 2 625 DIA R 6 35 0 25 TYP 4 75 0 187 DIA 4 PLCS 2 2 Installation Laser Sighting 2 ...

Page 10: ...M8x 75 THREAD LASER WARNING CERTIFICATION LABEL MATING CONNECTOR WITH CABLE SERIAL ID MODEL NO LABEL RS232 DB9 CONNECTOR 9 53 0 375 153 97 6 062 43 18 1 70 ø 17 02 0 67 ø 63 5 2 50 25 4 1 00 6 35 0 250 DIMENSIONS mm in ø DIAMETER INPUT POWER INPUT POWER ANALOG OUTPUT ANALOG OUTPUT HIGH ALARM VOLTAGE OUTPUT LOW ALARM VOLTAGE OUTPUT TO POWER SUPPLY EARTH GROUND 15 24 VDC POWER SUPPLY 4 20 mA 0 5V 0 ...

Page 11: ...EMISSIVITY OS4000 SERIES LOW ALARM HIGH ALARM HIGH ALARM RELAY 10 A 24 VDC LOW ALARM RELAY 10 A 24 VDC POWER SET LASER MODE GAIN EMISSIVITY OS4000 SERIES LOW ALARM HIGH ALARM HIGH ALARM RELAY 10 A 24 VDC LOW ALARM RELAY 10 A 24 VDC POWER POWER OUTPUT CONNECTOR EMISSIVITY DIAL FIBER OPTIC GAIN ADJUST LOW ALARM LED INDICATOR HIGH ALARM LED INDICATOR LASER POWER LED INDICATOR POWER LED INDICATOR RELA...

Page 12: ...s probe Connect the fiber optic cable to the laser sighting port Connect the power output cable connector to the mating connector on the back plate of the transmitter Power the transmitter using a DC power supply Table 1 page 2 6 Figure 6 page 2 3 show the wiring connections 2 5 16 UNF 2A OUTLET INLET APPLY CLEAN AIR BUILT IN AIR PURGE COLLAR BARB ADAPTER 3 16 ID 1 4 28 UNF THREAD 2 5 16 UNF 2B 14...

Page 13: ...fiber optic cable from the Laser sighting port of the transmitter and connect to the temperature port for normal temperature measurement Monitor the analog output for temperature measurement Power Output Cable Wire Connection Red Power Input Black Power Input Common Ground White Analog Output Green Analog Output Common Ground Yellow High Alarm 12V Output Blue Low Alarm 12V Output Shield Earth Grou...

Page 14: ...leave the Real time mode and get into configuration Maximum Mode the key has to be pressed and held for 2 seconds The back panel also accommodates two terminal blocks for Relay options Each provides contact closure for high and low alarm built in relays Operation Press Key Press Set Key Real Time Go to Maximum Mode Laser Laser LED Power LED flashes once is ON OFF Maximum Mode Go to Minimum Mode Re...

Page 15: ... 212 to 797 F 0 3 m 1 Ft 2108 650 RA 3 125 to 425 C 257 to 797 F 0 9 m 3 Ft 2108 650 RA 6 150 to 425 C 302 to 797 F 1 8 m 6 Ft The standard Polymer Bolt Probe length is 6 5 inches other lengths are available upon request 3 to 12 inches Figure 13 2108 Series Quick Disconnect Polymer Probe Main Operations 3 3 2 LABEL FC CONNECTOR 1 2 20 UNF 2A REQUIRED WELL MACHINING LENGTH OF PROBE 0 016 MIN 1 16 4...

Page 16: ...ies Model No Temperature Range Cable Length 2610 G 2650 3 150 to 400 C 302 to 752 F 0 9 m 3 Ft Glass Tip 2610 G 2650 6 175 to 400 C 347 to 752 F 1 8 m 6 Ft Glass Tip 2610 G 2650 10 200 to 400 C 392 to 752 F 3 m 10 Ft Glass Tip 2610 Q 2650 3 250 to 1000 C 482 to 1832 F 0 9 m 3 Ft Quartz Tip 2610 Q 2650 6 275 to 1000 C 527 to 1832 F 1 8 m 6 Ft Quartz Tip 2610 Q 2650 10 300 to 1000 C 572 to 1832 F 3 ...

Page 17: ...s time along with high low alarm lines Save the log temperature data to a file Figure 15 shows the Main screen when the program is open Figure 16 page 4 2 shows the Settings menu screen The following is a description of the two menus Figure 15 Main Menu Screen 1 An analog Gage showing the temperature in real time 2 The portion of the gage Highlighted Red representing the high alarm zone 3 The port...

Page 18: ... port can be selected from 1 through 255 11 Temp unit allows the user to select the process temperature display in degrees Fahrenheit or Celsius 12 Low high alarm set points can be set from the two drop down menus 13 Output Response selection allows the user to select an analog output response time anywhere from 1 msec to 3200 msec You can also select the Peak Hold function which will enable the H...

Page 19: ...hecked the user can save the logged data into a data file which can then be imported into Excel for further analysis Fig 17 shows a typical data file in Notepad The data file starts with the starting time ending time and the Output response time which is the data time interval The first data is the oldest data point The last data is the latest data point in the file Figure 17 Typical Data File in ...

Page 20: ... the process temperature is changing too rapidly and the user is more interested in the overall trend of the process temperature Fig 19 shows a fast process temperature and the corresponding analog output when the response time is set to 1 6 seconds The analog output provides an update every 1 6 seconds where the output is the average of all the sample temperatures within the 1 6 seconds time peri...

Page 21: ...C 572 to 1472ºF Quartz Tip Assembly 250 to 1000ºC 482 to 1832ºF Ceramic Encased 275 to 1000ºC 527 to 1832ºF 300 to 1000ºC 572 to 1832ºF Accuracy 1 of Rdg Repeatability 0 5 of Rdg Resolution 0 1 degree Optical Field of Views Fiber Lens Probe 5 6 203 mm 0 22 8 2 2 127 mm 0 086 5 0 63 51 mm 0 025 2 Glass Tip Assembly 1 2 Distance to spot size ratio Quartz Tip Assembly 1 8 Distance to spot size ratio ...

Page 22: ... Circular DIN metal connector Male Female Power Output Cable 15 Feet Shielded Cable 8 conductor 24 AWG High Alarm Set Point Max Temp Range default Programmable via RS232 Low Alarm Set Point Min Temp Range default Programmable via RS232 High Low Alarm Indication Red LEDs on the back Plate Alarm Deadband 5ºC 10ºF Alarm Outputs Two 12V outputs 30 mA drive Optional Built in Relay Two 12V SPST NO Relay...

Page 23: ...aser Power Output Less than 1 mW 72ºF Ambient Temperature Laser Beam Wavelength 630 670 nm Red Color Operating Distance Up to 10 m 32 Feet FDA Classification Complies with 21 CFR Chapter 1 Subchapter J Class II Laser Product European Classification Class 2 EN60825 1 Beam Diameter 5 mm Beam Divergence Less than 1 mrad Laser Power Switch Laser button Laser Power Indicator Red LED on the back plate W...

Page 24: ...NOTES Notes 5 4 ...

Page 25: ...otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans...

Page 26: ...tors 䡺 Turbine Paddlewheel Systems 䡺 Totalizers Batch Controllers pH CONDUCTIVITY 䡺 pH Electrodes Testers Accessories 䡺 Benchtop Laboratory Meters 䡺 Controllers Calibrators Simulators Pumps 䡺 Industrial pH Conductivity Equipment DATA ACQUISITION 䡺 Data Acquisition Engineering Software 䡺 Communications Based Acquisition Systems 䡺 Plug in Cards for Apple IBM Compatibles 䡺 Datalogging Systems 䡺 Recor...

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