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WARNING:

In explosive atmospheres, electrical power must be removed from the transducer before attempting to

remove the cover and until the cover is fully reinstalled. Failure to do so may result in electrical spark or explosion.

CAUTION:

Only attempt electrical adjustments as described below. Any mechanical adjustments made will void the

warranty.

1. 

Remove the cover to gain access to the 

"SPAN"

,(marked S), 

"FINE ZERO"

,(marked Z) and the 

"DAMPING"

, (3/4 turn low

profile) potentiometers. The unmarked pot 

“COURSE ZERO”

, is used only for major calibration range changes. This

adjustment should only be attempted by factory trained personnel. For NEMA 1 enclosure, just slide open the access
door on the top of the cover.

2. 

Set electrical input signal to 0% (e.g. 4 mA or 0 VDC).

3. 

FORWARD ACTING UNITS:

Using 

"FINE ZERO"

potentiometer, adjust output pressure to 0% output (e.g. 3 psi).

4. 

Set electrical input signal to 100% (e.g. 20 mA or 10 VDC).

5. 

FORWARD ACTING UNITS: 

Using 

"SPAN"

potentiometer, adjust output pressure to 100% output (e.g. 15 psi).

6.

Repeat steps 2 through 5 until output pressures are properly set.

NOTE: Under certain circumstances, output pressure may exhibit cycling action. To eliminate this condition, use the

"DAMPING"

potentiometer.

7.

Reinstall cover using original screws and gaskets, if equipped.

MAINTENANCE

When used properly, these transducers should provide more than one million cycles without failure. If a situation should
occur in which the transducer's behavior is abnormal, the cause is usually related to a pneumatic problem. 

ELECTRICAL MAINTENANCE

An electrical problem must be isolated by a skilled technician. The power source and all wiring should be checked first.
Circuit board failures are very rare, and can be confirmed by the following method. Loosen the screws, or posts that hold
the circuit board in place. Unplug the blue connector from the circuit board, and insert two small pieces of wire into the con-
nector. 

IMPORTANT: 

Connect a current source with the polarity as follows. Positive to the 

(RED) 

coil wire and Negative to the

(BROWN)

coil wire of 10 mA to the connector, which powers the yellow coil. With supply pressure on, the unit should pro-

duce an output pressure equivalent to 80% or more of the maximum output pressure. If there is little or no output, then the
unit is clogged. Should it produce an adequate output pressure, then the circuit board is the primary suspect. The unit must
be returned to the factory for repair.

PNEUMATIC MAINTENANCE

All 510 and 511 Series transducers also have an internal orifice filter, but if contaminates do invade the transducer, they can
clog the internal orifice and block the flow, or jam open the internal supply valve. The problem can be corrected through
replacement of the orifice (see TABLE 5: KITS) or by cleaning the internal supply valve, or both.

M-4109/1104 IP510, EP510, IP511, EP511 SERIES

A

6

)-T1001.qxd  4/11/05  3:23 PM  Page 6

Summary of Contents for EP510 Series

Page 1: ...omega com e mail info omega com For latest product manuals omegamanual info EP510 IP510 EP511 IP511 SERIES Electroneumatic Converters Shop online at User sGuide MADE IN ...

Page 2: ...ce Managed by the United Kingdom Office Toll Free 0800 466 342 TEL 33 0 161 37 29 00 FAX 33 0 130 57 54 27 e mail sales omega fr Germany Austria Daimlerstrasse 26 D 75392 Deckenpfronn Germany Toll Free 0800 6397678 TEL 49 0 7056 9398 0 FAX 49 0 7056 9398 29 e mail info omega de United Kingdom OMEGA Engineering Ltd ISO 9001 Certified One Omega Drive River Bend Technology Centre Northbank Irlam Manc...

Page 3: ...G In order to get optimal service from this transducer and ensure warranty coverage the following MUST be followed The supply air quality to this instrument must be instrument quality air as defined by ISA Standard 57 0 01 1996 1 Dew point not higher than 35 F 2 No particulates larger than 3 microns in size 3 Maximum oil content of 1 ppm No mechanical adjustments or calibrations are necessary or a...

Page 4: ... 32 screws using threaded holes in the bottom of a transducer NEMA 4X transducers may be mounted to a panel with three No 10 32 screws using threaded holes in the back of a transducer or with four No 8 32 screws using threaded holes in the bottom of a transducer In the case of back mount ing if the panel extends towards the screw on cover a 3 16 inch thick spacer MUST be used between the back of t...

Page 5: ...ould installation next to high electromagnetic interference be necessary WARNING In explosive atmospheres electrical power must be removed from the transducer before attempting to remove the cover and until the cover is fully reinstalled Failure to do so may result in electrical spark or explosion CAUTION Care must be used when inserting wires into the NPT port Wires must not enter below the circu...

Page 6: ...nsducers should provide more than one million cycles without failure If a situation should occur in which the transducer s behavior is abnormal the cause is usually related to a pneumatic problem ELECTRICAL MAINTENANCE An electrical problem must be isolated by a skilled technician The power source and all wiring should be checked first Circuit board failures are very rare and can be confirmed by t...

Page 7: ...ries transducers are rated intrinsically safe by both FM and CSA for CLASS I DIVISION 1 GROUPS A B C D HAZARDOUS LOCATIONS Proper FM approved intrinsically safe wiring requires external FACTORY MUTUAL RESEARCH CORPORATION ENTITY APPROVED SINGLE CHANNEL barriers to be selected based upon MAXIMUM ENTITY PARAMETERS of 510 and 511 Series transducers ENTITY PARAMETERS Vmax 28 V Imax 150 mA Ci 0 22uF Li...

Page 8: ...plied In case of a need for replacement parts follow TABLE 4 EXPLOSION PROOF FOR CLASS I DIV 1 GROUP B C D DUST IGNITION PROOF FOR CLASS II DIV 1 GROUP E F G SUITABLE FOR CLASS III LOCATIONS M 4109 1104 IP510 EP510 IP511 EP511 SERIES A 8 TABLE 3 NEMA 4X REPLACEMENT COVER O RINGS PART NAME PART NUMBER O RING SEAL VITON 214 649 000 242 O RING SEAL BUNA N 214 649 000 240 TABLE 4 NEMA 4X REPLACEMENT P...

Page 9: ...ngs 010137 002 8 Standard outlet range orifice with Buna N O rings 010137 001 9 Standard outlet range orifice with Viton O rings 010137 003 10 Hirschmann Connector Kit 3 prong plug O ring sealed 010142 000 11 Pressure Gauge Kit 15 PSI 010138 000 12 Pressure Gauge Kit 30 PSI 010138 001 13 Pressure Gauge Kit 60 PSI 010138 002 14 Pressure Gauge Kit 160 PSI 010138 003 EP511 AND IP511 SIDE VIEW SIDE VI...

Page 10: ... F to 160 F Storage Temperature Range Buna N elastomers Viton elastomers 40 F to 200 F 15 F to 200 F Vibration Effect Less than 0 5 of SPAN per 1G 5 2000 Hz 3G maximum 3 axes Mounting Position Effect Not measurable Loop Load I P transducer Less than 10 VDC drop at 20 mA Less than 12 VDC drop at 50 mA Supply Voltage E P Transducer Intrinsically Safe Nonincendive General Purpose 9 VDC to 28 VDC less...

Page 11: ...otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans...

Page 12: ...tors 䡺 Turbine Paddlewheel Systems 䡺 Totalizers Batch Controllers pH CONDUCTIVITY 䡺 pH Electrodes Testers Accessories 䡺 Benchtop Laboratory Meters 䡺 Controllers Calibrators Simulators Pumps 䡺 Industrial pH Conductivity Equipment DATA ACQUISITION 䡺 Data Acquisition Engineering Software 䡺 Communications Based Acquisition Systems 䡺 Plug in Cards for Apple IBM Compatibles 䡺 Data Logging Systems 䡺 Reco...

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