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DP6060 Dual-Input Process Meter

Instruction Manual

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Relay1 S

Relay2 Reset

Relay2 S

Relay1 S

Relay2 S

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Relay1 S

Relay2 S

Relay1 &

Relay2 Reset

LEDs indicate the relay status

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Relay2 Reset

Relay1 Reset

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Summary of Contents for DP6060

Page 1: ...DP6060 Dual Input Process Meter...

Page 2: ...DP6060 Dual Input Process Meter Instruction Manual 2...

Page 3: ...cation strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damage...

Page 4: ...sk of electric shock or personal injury Warning This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss Anyo...

Page 5: ...tions 17 MOUNTING DIMENSIONS 19 Configuration for 12 or 24 VDC Power Option 20 Transmitter Supply Voltage Selection P P 21 Connections 21 Connectors Labeling 22 Power Connections 22 Signal Connections...

Page 6: ...46 Setting the Relay Operation relay 47 Setting the Relay Assignment asSign 48 Setting the Relay Action 49 Programming Set and Reset Points 50 Setting Fail Safe Operation 50 Programming Time Delay 50...

Page 7: ...nding Feature round 74 Modbus RTU Serial Communications serial 74 Select Menu SElect 75 Signal Input Conditioning Functn 76 Multi Point Linearization Linear 77 Math Function math 78 Math Constants Con...

Page 8: ...erature transmitter or pressure transmitter applications It accepts current and voltage signals e g 4 20 mA 0 10 V Various math functions may be applied to the inputs including addition difference abs...

Page 9: ...6H0 DP6060 7H0 No options DP6060 6H2 DP6060 7H2 2 relays DP6060 6H3 DP6060 7H3 4 20 mA output Accessories Model Description DPA1002 DIN rail mounting kit for two expansion modules DPA1004 4 SPST Form...

Page 10: ...nits or be off with no display PROGRAMMING METHODS Four front panel buttons digital inputs PC and DP6000 SOFT software Modbus registers or cloning using Copy function NOISE FILTER Programmable from 2...

Page 11: ...Y Installation Overvoltage Category II Local level with smaller transient overvoltages than Installation Overvoltage Category III ENVIRONMENTAL Operating temperature range 40 to 65 C Storage temperatu...

Page 12: ...f the value is less than 1 it will have the same effect as a divider For example the average could also be derived by using A B F where F 0 500 SEQUENCE OF OPERATIONS FOR INPUT PROGRAMMING 1 Select In...

Page 13: ...CONTACTS 3 3 VDC on contact Connect normally open contacts across F4 to COM F4 DIGITAL INPUT LOGIC LEVELS Logic High 3 to 5 VDC Logic Low 0 to 1 25 VDC Relays RATING 2 or 4 SPDT Form C internal and or...

Page 14: ...ter relays will reflect the state of the input to the meter Isolated 4 20 mA Transmitter Output OUTPUT SOURCE Process channel A B or C max or min for channel A B or highest or lowest max or min of A a...

Page 15: ...o the Modbus Register Tables located at www omega com for details DPA1044 Digital Input Output Expansion Module CHANNELS 4 digital inputs 4 digital outputs per module SYSTEM Up to 2 modules for a tota...

Page 16: ...ions Class A AC Mains Conducted Emissions Class A IMMUNITY EN 61326 1 2006 Measurement control and laboratory equipment EN 61000 6 2 2005 EMC heavy industrial generic immunity standard RFI Amplitude M...

Page 17: ...ned service personnel INSTALLATION There is no need to remove the meter from its case to complete the installation wiring and setup of the meter for most applications Instructions are provided for set...

Page 18: ...d remove Insert meter into the panel cutout Install mounting brackets and tighten the screws against the panel To achieve a proper seal tighten the mounting bracket screws evenly until meter is snug t...

Page 19: ...DP6060 Dual Input Process Meter Instruction Manual 19 MOUNTING DIMENSIONS Figure 3 Meter Dimensions Side View NO NC NC C NO C NO NC NC C NO C R Figure 4 Meter Dimensions Top View...

Page 20: ...on are shipped from the factory ready to operate from 24 VDC To configure the meter for 12 VDC power 1 Remove all the connectors 2 Unscrew the back cover 3 Slide the back cover about 1 inch 4 Configur...

Page 21: ...onnectors 2 Unscrew the back cover 3 Slide out the back cover by about 1 inch 4 Configure the J4 jumper located behind the input signal connector for the desired excitation voltage as shown Figure 6 T...

Page 22: ...cables or meters to the RJ45 M LINK connector Otherwise damage will occur to the equipment and the meter Figure 7 Connector Labeling for Fully Loaded DP6060 Power Connections Power connections are mad...

Page 23: ...rent and voltage connections There are no switches or jumpers to set up for current and voltage inputs Setup and programming is performed through the front panel buttons Figure 9 Transmitters Powered...

Page 24: ...ansion modules e g external relays digital I O Use the DPA1200 meter copy cable for meter to meter interfacing for cloning purposes i e copying settings from one meter to other meters Relay Connection...

Page 25: ...ure 13 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 for each volt across the contacts C 0 5 to 1 F for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 RC...

Page 26: ...are made to the connector terminals labeled MA OUT The 4 20 mA output may be powered internally or from an external power supply 12 35 VDC Power Supply 4 20 mA Input Meter R I I 1 3 2 RELAY1 3 2 1 24...

Page 27: ...used to connect additional modules to the system Note The jumper located between the RJ45 connectors of the DPA1044 must be removed on the second digital I O module in order for the system to recogni...

Page 28: ...s are wired to digital input s and trigger the interlock relay This feature is enabled by configuring the relay and relative digital input s see page 64 In one example dry interlock contacts are conn...

Page 29: ...milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards Overview There are no jumpers to set for the meter input selection Setup and programming i...

Page 30: ...are enabled when relay expansion module installed Note LEDs for relays in manual mode flash with the M LED every 10 seconds Press the Menu button to enter or exit the Programming Mode at any time Pre...

Page 31: ...r channel A or B or C prog Program Enter the Program menu InCAL Input Calibration Enter the Input Calibration menu Ch A Input A Set input type for channel A or B SCAL A Scale A Enter the Scale menu fo...

Page 32: ...D HL A Display Hi Low A Alternate between high low value of channel A D Hi B Display Hi B Display high value of channel B D Lo B Display Lo B Display low value of channel B D HL B Display Hi Low B Al...

Page 33: ...elay for automatic reset A nman Auto manual Set relay for auto or manual reset any time LatCH Latching Set relay for latching operation Lt CLr Latching cleared Set relay for latching operation with ma...

Page 34: ...0 mA Dis 2 Display 2 Program display 2 value Out 2 Output 2 Program output 2 value e g 20 000 mA reset Reset Press Enter to access the Reset menu Rst Hi Reset high Press Enter to reset max display Rst...

Page 35: ...Menu button to enter Programming Mode then press the Up arrow button to scroll main menu Press Menu at any time to exit and return to Run Mode Changes made to settings prior to pressing Enter are not...

Page 36: ...igit and Up arrow to increment digit value The digit being changed is displayed brighter than the rest Press and hold up arrow to auto increment the display value Press the Enter button at any time to...

Page 37: ...t signal the meter will accept for channel A and channel B 2 Units for A B and C 3 Decimal point position for A B and C 4 Program the meter using the Scale or Calibrate functions 5 Display parameter a...

Page 38: ...to 10 VDC Select voltage input to accept 0 5 1 5 0 10 or 10 VDC signals Channel C is the Math Function calculation which is set up in the Advanced Features menu Setting the Decimal Point dEc pt The de...

Page 39: ...cale the meter Use the Calibrate menu to apply a signal from a calibrator or a flowmeter The Program menu contains the Scale and the Calibrate menus for channels A B The process inputs may be calibrat...

Page 40: ...ected See page 77 for details DP6000 SOFT Software The meter can also be programmed using the PC based DP6000 SOFT software available for free download at www omega com Data logging for one meter at t...

Page 41: ...ual Input Process Meter Instruction Manual 41 Scaling the Meter for Channel A SCal A Scaling the Meter for Channel B SCal B For instructions on how to program numeric values see Setting Numeric Values...

Page 42: ...maintained 4 Input 1 signal inadvertently applied to calibrate input 2 Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the...

Page 43: ...DP6060 Dual Input Process Meter Instruction Manual 43 Calibrating the Meter for Channel A CAL A Calibrating the Meter for Channel B CAL B...

Page 44: ...es 9 Modbus input The Lower display Little can be programmed to display 1 Process value Ch A 2 Process value Ch B 3 Process value Ch C 4 Toggle between Ch A Ch B Ch A Ch C Ch B Ch C and Ch A Ch B Ch C...

Page 45: ...be set up to read channels A B or C toggle between A B B C A C A B C toggle between channels A B or C units the max min of any of the channels including the math channel C set points gross without ta...

Page 46: ...e lower display The engineering units or custom legends can be set using the following 7 segment character set Display Character Display Character 0 0 k K 1 1 l L 2 2 m m 3 3 n n 4 4 O O 5 5 o o 6 6 p...

Page 47: ...Relay action a Automatic reset only non latching b Automatic manual reset at any time non latching c Latching manual reset only d Latching with Clear manual reset only after alarm condition has clear...

Page 48: ...DP6060 Dual Input Process Meter Instruction Manual 48 Setting the Relay Assignment asSign...

Page 49: ...n latching 2 Automatic manual reset at any time non latching 3 Latching manual reset only at any time 4 Latching with Clear manual reset only after alarm condition has cleared 5 Pump alternation contr...

Page 50: ...peration is set independently for each relay Select on to enable or select off to disable fail safe operation Programming Time Delay The On and Off time delays may be programmed for each relay between...

Page 51: ...grams The following graphs illustrate the operation of the relays status LEDs and ACK button High Alarm Operation Set Reset For Manual reset mode ACK can be pressed anytime to turn off relay To detect...

Page 52: ...Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED ACK pressed Automatic non latching Manual only after passing above Reset latching with clear For...

Page 53: ...latching energized de energized off on Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing below Reset latching with clear...

Page 54: ...omatic non latching de energized energized on off Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing above Reset latching...

Page 55: ...1 Relay1 Set Relay2 Reset Relay2 Set Relay1 Set Relay2 Set Input de energized energized Relay1 Set Relay2 Set Relay1 Relay2 Reset LEDs indicate the relay status Input Input Relay1 Reset Relay2 Reset...

Page 56: ...Time Sample Time When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is cros...

Page 57: ...gh alarm relay Relay LED Input Loop Break Ignore de energized energized off on Relay LED Loop Break Off Relay LED Loop Break On Set Reset When the meter detects a break in the 4 20 mA loop the relay w...

Page 58: ...When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has el...

Page 59: ...Sampling Based on Time 4 Pump Alternation Control for up to 8 Pumps Relays Auto Initialization When power is applied to the meter the front panel LEDs and alarm relays will reflect the state of the in...

Page 60: ...y for latching and non latching relays For non latching relays the LED is always off during normal condition and always on during alarm condition regardless of the state of the relay e g Relay acknowl...

Page 61: ...n On Normal Off Off Next Alarm On On Ack On Off Normal Off Off In this application the meter is set up for automatic and manual reset at any time non latching relay The LED and the relay automatically...

Page 62: ...ition This is because for latching relays the alarm LED reflects the status of the relay regardless of the alarm condition Acknowledging Relays There are two ways to acknowledge relays programmed for...

Page 63: ...mp trigger 3 4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level reaches 30 000 when level drops below 10 000 pump 1 turns off 2...

Page 64: ...k feature 1 Access the Setup Relay Action menu and set the action to off 2 In the Advanced features User menu program any of the digital inputs to Force On any of the internal relays 1 4 3 Connect a s...

Page 65: ...If multiple digital inputs are assigned to the same relay then the corresponding logic is AND i e both switches must be closed to trip the relay Scaling the 4 20 mA Analog Output Aout The 4 20 mA anal...

Page 66: ...y selecting reset high low rst HL The tare value used to zero the display may be reset by selecting reset tare rst tr Control Menu Contrl The Control menu is used to control the 4 20 mA analog output...

Page 67: ...tion keys digital inputs and editing set reset points Pass 3 Restricts all programming function keys and digital inputs Protecting or Locking the Meter Enter the Password menu and program a six digit...

Page 68: ...tion access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new password is entered If the correct six digit password is entered the meter di...

Page 69: ...Manual 69 Advanced Features Menu To simplify the setup process functions not needed for most applications are located in the Advanced Features menu Press and hold the Menu button for three seconds to...

Page 70: ...s t byt Time byte Set byte to byte timeout SelEct Select Enter the Select menu function cutoff out Functn Signal input conditioning Select linear square root programmable exponent or round horizontal...

Page 71: ...eak Set relay condition if loop break detected O rang Overrange Program mA output for display overrange u rang Underrange Program mA output for display underrange nmAx Maximum Program maximum mA outpu...

Page 72: ...Hi Current high Calibrate high current input e g 20 mA v CAL Voltage calibration Calibrate voltage input v Lo Voltage low Calibrate low voltage input e g 0 V v Hi Voltage high Calibrate high voltage...

Page 73: ...the averaging time and so the longer it takes the display to settle to its final value Setting the filter level to zero disables the filter function Noise Filter Bypass bypass The noise filter bypass...

Page 74: ...a computer or other data terminal equipment an RS 232 RS 485 or USB adapter option is required see Ordering Information on page 9 for details Warning Do not connect any equipment other than Omega s ex...

Page 75: ...used to select the signal input conditioning function applied to the inputs linear square root programmable exponent or round horizontal tank math function for A B constants low flow cutoff and analo...

Page 76: ...re transmitter The flow rate is proportional to the square root of the differential pressure Scale the meter so that the low input signal e g 4 mA is equal to zero flow and the high input signal e g 2...

Page 77: ...Round Horizontal Tank Linearization rHt This function is used to calculate volume in a round horizontal tank with flat ends The volume is calculated based on the diameter and length of the tank The t...

Page 78: ...e scaled to display the volume in any engineering units Math Function math The Math menu is used to select the math function that will determine the channel C value These math functions are a combinat...

Page 79: ...displays zero on the meter The cutoff value may be programmed from 0 to 999999 The meter will display zero below the cutoff value Programming the cutoff value to zero disables the cutoff feature Analo...

Page 80: ...ther input channel Hi A Hi B minimum stored value of either input channel Lo A Lo B relay set points or the Modbus input Analog Output Calibration To perform the analog output calibration it is recomm...

Page 81: ...eys Digital I O Available Settings Display Description Display Description Rst HL Reset max min A B C Big Hi Max on upper display Channel A relay Relay menu Big Lo Min on upper display Channel A Set 1...

Page 82: ...lashes same rate as M Enter Enter button Tare b Set channel B display value to zero B LED flashes same rate as M Alrm 1 Alarm 1 8 Digital Output Rst tr Reset tare for A B Channel LED off F on 1 Force...

Page 83: ...NIST standards The use of calibrated signal sources is necessary to perform the internal calibration of the meter Check calibration of the meter at least every 12 months Each input and input type must...

Page 84: ...is the active digit that can be changed by pressing the Up arrow button Press the Right arrow button to move to the next digit 7 Set the display value to correspond to the input signal being calibrate...

Page 85: ...put Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter Input Range Input 1 Input 2 Span 4 20 mA 0 15...

Page 86: ...Leave Clone meter in Run Mode 4 Enter the Advanced Features menu of the Master meter see Advanced Features Menu on page 69 5 Scroll to the Copy function using the Up arrow button then press Enter 6 T...

Page 87: ...n displaying input channels A and B Additionally the meter can be set up to display any input or math channel on the upper display and a unit or tag on the lower display The relays and analog output c...

Page 88: ...ay to max min through the Display menu Any of the F1 F3 function keys buttons and the digital inputs can be programmed to reset the max min readings The meters are set at the factory to display the ma...

Page 89: ...Diagnostics menu see Advanced Features Menu page 69 It provides an easy way to view the programmed parameter settings for troubleshooting purposes Press the Enter button to view the settings and the M...

Page 90: ...defaults Instructions to load factory defaults 1 Enter the Advanced Features menu See Advanced Features Menu page 69 2 Press Up arrow to go to Diagnostics menu 3 Press and hold Right arrow for three...

Page 91: ...2 Number of points ch B Ch B 2 Scaling channel A Scal a Input 1 channel A InP 1 4 000 mA Display 1 channel A Dis 1 4 000 Input 2 channel A InP 2 20 000 mA Display 2 channel A Dis 2 20 000 Scaling chan...

Page 92: ...2 Fls 2 Off Fail safe relay 3 Fls 3 Off Fail safe relay 4 Fls 4 Off On delay relay 1 On 1 0 0 sec Off delay relay 1 Off 1 0 0 sec On delay relay 2 On 2 0 0 sec Off delay relay 2 Off 2 0 0 sec On delay...

Page 93: ...Setting Description 99999 Flashing Underrange condition 999999 display Overrange condition 20 ma 20 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution 4 ma 4 mA...

Page 94: ...t high Calibrate high current input e g 20 mA C lo Current low Calibrate low current input e g 4 mA Cal A Calibrate A Enter the Calibration menu for channel A Cal B Calibrate B Enter the Calibration m...

Page 95: ...menu Di 1 Digital input 1 Assign digital input 1 8 if expansion modules are connected Diag Diagnostics Display parameter settings diamr Diameter Enter the tank s diameter in inches or cm Dif Differenc...

Page 96: ...brate input 1 signal or program input 1 value Inp 2 Input 2 Calibrate input 2 signal or program input 2 value up to 32 points Input Input Enter Input selection menu LatCH Latching Set relay for latchi...

Page 97: ...F 1 Off 1 Set relay 1 Off time delay 1 8 on On Enable fail safe operation turn relays on program on time delay O rang Overrange Program mA output for display overrange Out 1 Output 1 Program output 1...

Page 98: ...20 mA output Square Square root Set meter for square root extraction Sunm Sum Channel C A B P F Tare A Tare A Activate tare on channel A Tare b Tare B Activate tare on channel B Tr dLY Transmit delay...

Page 99: ...ing a fixed number Check 1 Display assignment it might be displaying max min or set point Display alternates between 1 Hi and a number 2 Lo and a number Press Menu to exit max min display readings Rel...

Page 100: ...M 5203 LIM6060OM_A SFT065 Ver 3 100 up 08 12...

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