background image

For us, it’s not just business. It’s personal.

TROUBLE SHOOTING GUIDE

CONDITION

CAUSE

CORRECTIVE ACTION

Compressor Will Not Start

1.  Fuse blown or circuit 

breaker tripped.

2.  Loose electrical connections.
3.  Overheated motor.

1.  Check for cause of blown fuse or breaker 

and replace or reset.

2.  Check wiring connections.
3.  Press reset button or wait for automatic 

reset. Check belt tension.

Low Pressure

1.  Air leak in safety valve.
2.  Loose tube of fi ttings.
3.  Restricted air fi lter.
4.  V-Belt loose.
5.  Defective check valve

1.  Check valve manually by pulling

upward on ring.  
If condition persists replace valve.

2.  Tighten fi ttings.
3.  Clean or replace.
4.  Adjust belt tension.
5.  Replace check valve.

Safety Valve Releasing 
On Air Receiver

1.  Defective pressure switch

or improper adjustment.

2.  Defective safety valve.

1.  Check for proper adjustment and if 

problem persists replace pressure switch.

2.  Replace safety valve.

Intercooler Safety Valve 
Releasing On Air 
Compressor Pump

1.  Dirty or defective high 

pressure intake or exhaust 
valves.

2.  Intercooler clogged with 

carbon.

3.  Defective safety valve.

1.  Clean, repair or replace valves as 

required.

2.  Clean or replace.
3.  Replace safety valve.

Excessive Oil Discharge
and Carbon Formation

1.  Improper oil viscosity.
2.  Overfi lling the crankcase 

with oil.

3.  Restricted air intake fi lter.
4.  Carbon exhaust valves.
5.  Worn Valves.
6.  Worn piston rings.
7.  High ambient temperature 

and/or humidity.

8.  High percentage of running 

time. (80% to 100%)

1.  Replace oil with 30wt. non-detergent 

compressor oil.

2.  Drain oil and fi ll to proper level.
3.  Clean or replace fi lter.
4.  Clean or replace as required.
5.  Replace valve assemblies.
6.  Replace piston rings.
7.  Install a moisture separator and/or dryer 

followed by and oil fi lter.

8.  Check for air leaks. If no leaks are 

found you may require an additional 
compressor unit as your air demand is 
too much for existing unit.

5

Summary of Contents for 23045

Page 1: ..._______________________________________________________ i e TK 5080V Located on Base of Air Receiver or Air Receiver White Label UNIT SERIAL MFG NUMBER ________________________________________________...

Page 2: ...Cover SAFETY PRECAUTIONS pg 1 GENERAL DESCRIPTION OF AIR COMPRESSOR pg 1 INSPECTION OF AIR COMPRESSOR pg 2 GENERAL REQUIREMENTS pg 2 INSTALLATION MECHANICAL pg 2 INSTALLATION ELECTRICAL pg 2 3 COMPRES...

Page 3: ...with moving parts Shut off all power to the unit before attempting to repair or maintain the compressor Never operate the compressor with the belt guard removed COMPRESSED AIR CAUTION Compressed air f...

Page 4: ...r should be located 12 to 18 inches away from walls or any other obstruction that would interfere with the air ow through the pump ywheel If possible the air compressor should be located in a separate...

Page 5: ...pressure switch cut in cut out has been preset at the factory Do not tamper with the settings Consult your local distributor or service centre should the switch not be operating properly PUMP ROTATIO...

Page 6: ...mum of twenty minutes in this no load condition to lubricate bearings and pistons 11 After running the compressor unit for twenty minutes close the ball valve and allow the unit to reach maximum opera...

Page 7: ...f problem persists replace pressure switch 2 Replace safety valve Intercooler Safety Valve Releasing On Air Compressor Pump 1 Dirty or defective high pressure intake or exhaust valves 2 Intercooler cl...

Page 8: ...icient Air 1 Restricted air filter 2 Loose V belt 3 Pump valves or tank check valve leaking sticking or carbon build up 4 Air leaks in the system 5 Undersized unit for air requirements 1 Clean or repl...

Page 9: ...ean repair or replace Check Valve Water in Air Receiver 1 Condensation in the air receiver 1 Drain daily or install an automatic drain Seized Compressor Pump Flywheel Will Not Turn Freely 1 Started wi...

Page 10: ...8 MAINTENANCE LOG CHART Maintenance carried out must be registered here below Please refer to page 4 for proper Preventative Maintenance Procedures...

Page 11: ...9 MAINTENANCE LOG CHART...

Page 12: ...Compressor Oil Compressor Pumps Desiccant Air Dryers Electric Motors Electronic Auto Drains Filter Elements Filter Regulators Lubricators Flex Hose Connectors Gauges Magnetic Starters Oil Monitors Oi...

Reviews: