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Please note that under normal conditions, the air compressor will operate intermittently. Should it be necessary to 
service the air compressor ensure the power source has been shut down.  This must be done to prevent personal injury 
or damage to the unit.

Do not attempt to operate the air compressor unit without fi rst checking the oil level in the pump. Add oil as required.  
Serious damage may result from use without oil.

MOTORS

Wiring must be done in a manner that full voltage nam/- 10% is available at the motor terminals during 
startup.  Use of an incorrect electric motor for your particular building service will result in premature motor failure 
and is not covered by Omega Compressors or Motor manufacturer’s warranty. The warranty that exists on the electric 
motor is that of the original manufacturer.  In the event of a motor failure contact your Omega Distributor or Service 
Centre for the location of the nearest authorized motor service centre.

PRESSURE SWITCHES

The pressure switch located on the compressor unit acts as a pilot device activating the coil on the magnetic starter 
except on contractor and professional units where the pressure switch would act as a pilot device activating the motor.  
The pressure switch cut in/cut out has been preset at the factory.  Do not tamper with the settings.  Consult your local 
distributor or service centre should the switch not be operating properly.

PUMP ROTATION

The compressor is to be wired in a manner that the rotation of the fl ywheel causes the air to be blown over the pump.  
This allows the pump to cool properly.  When facing the nameplate side of the unit the fl ywheel must rotate clockwise 
unless otherwise noted on the unit with an arrow on the belt guard or motor.

COMPRESSOR LUBRICATION

Check the oil quantity and quality before operating the compressor. Do not add or change oil while the compressor is 
in operation. Use only Omega 30wt. Non-Detergent Compressor Oil.

FILLING THE OIL

1.) 

Disconnect Electrical Power

2.) 

Remove the oil fi ller plug.

3.) 

Slowly pour the proper oil into the pump crankcase.

4.) 

Always keep oil level between the marks “H” and “L” on the oil stick or on the red circle on the sight glass.

5.) 

Refer to Gas Engine Owner’s Manual for fi lling of oil for gas engines.

CHANGING THE OIL

CHANGE OIL AFTER THE FIRST 100 HOURS OF COMPRESSOR OPERATION.  THEN CHANGE OIL AFTER EVERY 300 
WORKING HOURS OR EVERY 3 MONTHS WHICHEVER COMES FIRST.
1.) 

Disconnect Electrical Power.

2.) 

Remove the oil drain plug.  Allow oil to drain completely.

3.) 

Replace the oil drain plug.  The use of a sealing compound or Tefl on tape to avoid leakage is recommended.

4.) 

Refi ll with Omega 30wt. Non-Detergent Compressor Oil to the proper level.

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Summary of Contents for 23045

Page 1: ..._______________________________________________________ i e TK 5080V Located on Base of Air Receiver or Air Receiver White Label UNIT SERIAL MFG NUMBER ________________________________________________...

Page 2: ...Cover SAFETY PRECAUTIONS pg 1 GENERAL DESCRIPTION OF AIR COMPRESSOR pg 1 INSPECTION OF AIR COMPRESSOR pg 2 GENERAL REQUIREMENTS pg 2 INSTALLATION MECHANICAL pg 2 INSTALLATION ELECTRICAL pg 2 3 COMPRES...

Page 3: ...with moving parts Shut off all power to the unit before attempting to repair or maintain the compressor Never operate the compressor with the belt guard removed COMPRESSED AIR CAUTION Compressed air f...

Page 4: ...r should be located 12 to 18 inches away from walls or any other obstruction that would interfere with the air ow through the pump ywheel If possible the air compressor should be located in a separate...

Page 5: ...pressure switch cut in cut out has been preset at the factory Do not tamper with the settings Consult your local distributor or service centre should the switch not be operating properly PUMP ROTATIO...

Page 6: ...mum of twenty minutes in this no load condition to lubricate bearings and pistons 11 After running the compressor unit for twenty minutes close the ball valve and allow the unit to reach maximum opera...

Page 7: ...f problem persists replace pressure switch 2 Replace safety valve Intercooler Safety Valve Releasing On Air Compressor Pump 1 Dirty or defective high pressure intake or exhaust valves 2 Intercooler cl...

Page 8: ...icient Air 1 Restricted air filter 2 Loose V belt 3 Pump valves or tank check valve leaking sticking or carbon build up 4 Air leaks in the system 5 Undersized unit for air requirements 1 Clean or repl...

Page 9: ...ean repair or replace Check Valve Water in Air Receiver 1 Condensation in the air receiver 1 Drain daily or install an automatic drain Seized Compressor Pump Flywheel Will Not Turn Freely 1 Started wi...

Page 10: ...8 MAINTENANCE LOG CHART Maintenance carried out must be registered here below Please refer to page 4 for proper Preventative Maintenance Procedures...

Page 11: ...9 MAINTENANCE LOG CHART...

Page 12: ...Compressor Oil Compressor Pumps Desiccant Air Dryers Electric Motors Electronic Auto Drains Filter Elements Filter Regulators Lubricators Flex Hose Connectors Gauges Magnetic Starters Oil Monitors Oi...

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