Omega Lift 61154 Operating Instructions & Parts Manual Download Page 4

It is your responsibility to keep warning decal legible and intact. Replacement decals may be obtained from service centers.

•  Do 

NOT

  exceed  rated  capacity  of  the  pump  /  cylinder  or  any 

equipment  in  the  system.  The  cylinder  is  designed  for  a  max. 

pressure of 10,000 PSI.

• Do 

NOT

 connect a cylinder to a pump with higher pressure rating. 

Do  not  connect  pump  to  hydraulic  system  powered  by  another 

pump.

• Both couplers on the cylinder must be connected to the pump. 

Double-acting cylinder must be used with a pump equipped with 

4-way valve

• Do 

NOT

 subject  its components to shock loads, a load 

dropped  suddenly,  causing  the  system  pressure  to  exceed  rated 

pressure.

No  alteration  shall  be  made  to  this  device. 

NEVER

attach

components  not  authorized  by  manufacturer.  Use  only  factory 

authorized  accessories  and  approved  hydraulic  fluid.  Hose 

material and coupler seals must be compatible with hydraulic fluid 

uses.

NEVER

 try to disassemble a hydraulic cylinder, refer repairs 

to  qualified,  authorized  personnel.  Contact  BVA  Hydraulics 

Technical Service Center.

Center  load  on  cylinder. 

Distribute  load  evenly  across 

the entire saddle surface. Do 

NOT

  off-center  loads  on  a 

cylinder.  The  load  can  tip  or 

the cylinder can “kick out”.

tension

Do

NOT

 subject the hose to potential hazards such as fire, sharp 

objects, extreme heat or cold or heavy impact. Hydraulic fluid can 

ignite and burn. Excessive heat will soften seals, resulting in fluid 

leaks.  Heat  also  weakens  hose  materials.  Hoses  also  must  not 

come  in  contact  with  corrosive  materials  such  as  battery  acid, 

creosote  impregnated  objects  and  wet  paint. 

NEVER

  paint  a 

coupler or hose.

NEVER

  attempt  to  grasp  a 

leaking pressurized hose with 

your  hands.  The  force  of 

escaping  hydraulic  fluid  can 

inflict injury. Always ensure to 

shut off the pump. Release the 

system 

pressure 

before 

disconnecting  a  hydraulic

hose or connections. Release 

all  in  line  pressure  before 

disconnecting hoses.

Do

NOT

 pull, position or move 

the  setup  by  the  hose.  Use 

carrying  handle  or  other 

means of safe transport.

Avoid damaging the hydraulic 

hose.  Do 

NOT

  allow  hose  to 

kink, twist, curl, cut or bend so 

tightly that fluid flow within the 

hose  is  blocked  or  reduced. 

Avoid  pinch  and/or  crush 

points that can be created by 

the  load,  cylinder  or  any 

equipment of the system.

The  system  operating  pressure  must 

NOT

  exceed  the  pressure 

rating of the lowest rated component the system.

Install a pressure gauge or a other load measuring instrument to 

monitor operating pressure/verify load. Burst hazard exists if hose, 

connection or any other component in the system exceeds its rated 

pressure. Do 

NOT

 connect to application which can return more oil 

to the reservoir than the pump reservoir can hold.

This device is 

NOT

 suitable for 

use as a support device! When 

the load is lifting, use blocking 

and cribbing to guard against a 

falling  load.  Stay  clear  of  a 

lifted load before it is properly 

supported.

ALWAYS

 wear protective gear 

when  operating  hydraulic 

equipment.

CRUSH HAZARD.

 Keep hands and feet away from the cylinder, 

loading area and work piece during operation. 

NEVER

 work on, 

under  or  around  a  lifted  load  before  it  is  properly  supported  by 

appropriate mechanical means. 

NEVER

rely on hydraulic pressure 

alone to support a load.

NEVER

 hold or stand directly in line with 

any hydraulic connections while pressurizing. All personnel must 

be clear before lowering load or depressurizing the system.

Study, understand, and follow 

all  instructions  provided  with 

and on this device before use.

User  must  be  a  qualified 

operator  familiar  with  the 

correct 

operation, 

maintenance,  and  use  of  the 

device.

Failure  to  comply  with  the 

following warnings may result 

in  personal  injury  as  well  as 

property damage.

Inspect pump, cylinder, hoses and connections before each use to 

prevent unsafe conditions from developing. Do 

NOT

 use if they are 

damaged, altered or in poor condition. Do not operate the system 

with  bent  or  damaged  coupler  or  damaged  threads.  It  is 

recommended  that  an  annual  inspection  is  done  by  qualified 

personnel  and  that  any  missing  or  damaged  parts,  decals, 

warning/safety  labels  or  signs  are  replaced  with  BVA  Hydraulics 

authorized replacement parts only. Any cylinder/pump that appears 

to be damaged in any way, is worn or operates abnormally shall be 

removed from service immediately until such time as repairs can be 

made.

Avoid short runs of straight line tubing. Straight line runs do not 

provide  for  expansion  and  contraction  due  to  pressure  and/or 

temperature  changes.  Reduce  stress  in  tube  lines.  Long  tubing 

runs should be supported by brackets or clips. Before operating the 

pump/cylinder tighten all hose connections with proper tools. Do 

NOT

 over tighten. Connections should only be tightened securely. 

Over  tightening  can  cause  premature  thread  failure  or  high 

pressure  fittings  to  burst.  Do 

NOT

  adjust  or  remove  the  safety 

relieve  valve.  Higher  setting  than  rated  pressure  will  result  in 

equipment damage and/or personal injury.

WARNING

4

  lift  a  load  weighing  more  than  the 

accessories.

NEVER

capacity of the cylinder.

Cylinder/pump must be on a stable base which supports the 

load while pushing or lifting. Use shims, friction material or 

bonds  to  prevent  slippage  of  the  base  or  load.  Ensure 

cylinder  is  fully  engaged  into/onto  adapters,  ex

• Prior to applying the load, be sure that the hydraulic ram collar threads are fully engaged to 

head assembly.

• Components of this press are specially designed to withstand the rated capacity. Do not 

substitute bolts, pins, or any other components.

• Before applying the load, be sure that all press bed support pins are fully engaged, and the 

hydraulic ram unit is fully threaded into the ram mount.

• Before operating, check for signs of cracked welds, bent bed pins, loose or missing bolts, or 

any other structural damage. 

• Remove all loads from the press bed before attempting to adjust bed height. Be aware of 

possible falling bed.

• Press only on the work piece supported by the press bed.

• When using accessories, such as arbor plates, be sure that they are centered on the press 

bed, and are in full contact with the bed.

• Both arbor plates should be used to ensure load capacity.

• Parts being pressed may splinter, shatter or eject from the press. Due to various 

applications, it is your responsibility to always use adequate guards, such as eye 

protection and heavy protective clothing, when operating this press.

• Keep hands and fingers out of the press and away from parts that may shift and pinch.

• Do not stand in front of the work area where the load is applied.

Summary of Contents for 61154

Page 1: ...g Instructions Parts Manual Read this manual and follow all the Safety Rules and Operating Instructions before using this product Shop Press Model Capacity 61154 61204 61304 61504 15 TON 20 TON 30 TON...

Page 2: ...ded DO NOT use it for any other purpose it is not designed to perform Keep children and unauthorized persons away from the work area Remove ill fitting clothing Remove ties watches rings and other loo...

Page 3: ...der 11 at the top of the pump 1 Place the delta plates 12 from on the press bed 5 Connect the manometer 13 on top of the frame and tighten Connect the hose 7 to the manometer 13 3 ASSEMBLY Use the exp...

Page 4: ...ropriate mechanical means NEVER rely on hydraulic pressure alone to support a load NEVER hold or stand directly in line with any hydraulic connections while pressurizing All personnel must be clear be...

Page 5: ...ther means depressurize pump and hoses Remove application from the load area drain the fluid to proper oil level Loose couplers Tighten couplers Cylinder is damaged internally Replace the cylinder con...

Page 6: ...20 41 42 43 43 42 41 56 12 45 41 45 41 57 47 48 49 49 50 49 51 52 53 54 55 22 44 29 46 31 32 33 34 28 37 36 38 39 L T N T 58 P1 21 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P...

Page 7: ...8 23 24 25 26 27 28 29 30 31 32 33 34 38 35 36 34 37 39 40 41 41 42 42 42 42 43 43 44 40 45 46 47 47 48 49 47 50 49 51 52 53 54 55 56 R1 R2 R3 R4 R5 R6 R7 R8 21 R9 R10 R11 R12 R13 R14 31 33 32 P1 25 P...

Page 8: ...26200 27100 04100 18120 33100 41200 31410 31420 50200 18110 8 SPARE PARTS 61304...

Page 9: ...67 80 81 82 83 9 41 15 52 52 8 8 8 84 63 45 55 54 44 8 72 7 6 69 59 60 34 24 57 58 39 85 P1 P2 P37 P38 P38 P37 P3 P4 P5 P6 P7 P8 P9 P10 P11 P14 P15 P17 P16 P18 P19 P20 81 P21 P22 P12 P13 81 P21 P22 P...

Page 10: ...1504 Stroke mm Product Size mm 160 185 150 200 700 A 730 795 1030 700 B 700 700 800 1730 C 1719 1773 1831 1980 D 1990 2009 2056 120 F F1 F2 E M 132 140 207 Working Range mm 141 1185 138 5 1128 5 151 1...

Page 11: ...41200 50200 Description Handle Hose Pump with o ring Hose Cylinder with o ring Cylinder unit Pump unit Press Bed Pin Press Bed Pin Retainer Meter Hose Connector assy Arbor Plate assy 61154 61204 6130...

Page 12: ...roduct 4 This warranty is void if the product has been tampered with or repaired by any unauthorised person or has been modified in any way 5 If a warranty service is required the purchaser should Tak...

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