Omega Lift 61154 Operating Instructions & Parts Manual Download Page 2

Save these instructions.

 For your safety, read and understand the information contained within. The owner and opera-

tor shall have an understanding of this product and safe operating procedures before attempting to use this product. 

Instructions and safety information shall be conveyed in the operator's native language before use of this product is 

authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and 

misuse of the product.  If any doubt exists as to the safe and proper use of this product as outlined in this factory autho-

rized manual, remove from service immediately. Inspect product before each use. It is recommended that, prior to each 

use, an inspection is done by qualified personnel and that any missing or damaged parts, decals, warning / safety labels 

or signs have to be replaced with factory authorized replacement parts only. Labels and instruction manuals are available 

from the manufacturer.

1. SAFETY and GENERAL INFORMATION

Inspect before each use.

 Do not use if leaking, broken, bent, cracked or otherwise damaged parts are noted. If the 

press has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), 

discontinue use until it is checked out by a BVA Hydraulics authorized service center. Owners and operators of this 

equipment  shall  be  aware  that  the  use  and  subsequent  repair  of  this  equipment  may  require  special  training  and 

knowledge. It is recommended that an annual inspection is done by qualified personnel and that any missing or damaged 

parts, decals, warning/safety labels or signs are replaced with BVA Hydraulics authorized replacement parts ONLY. Any 

cylinder/pump/press that appears to be damaged in any way, is worn or operates abnormally shall be removed from 

service immediately until such time as repairs can be made.

Use qualified personnel to maintain the press in good condition. Keep it clean for the best and safest performance.

Maximum load (61154 : 15 Ton, 61204 : 20 Ton, 61304 : 30 Ton, 61504 : 50 Ton). 

DO NOT

 exceed this rated capac-

ity.

Never apply excessive force to a workpiece, always use the pressure gauge to accurately determine the applied 

load.

Use this press for the purpose for which it is intended. 

DO NOT

 use it for any other purpose it is not designed to 

perform.

Keep children and unauthorized persons away from the work area.

Remove ill fitting clothing. Remove ties, watches, rings and other loose jewelry, and tie long hair.

Wear CE approved impact safety goggles, full-face impact safety shield and heavy-duty work gloves when operat-

ing the press.

Keep proper balance and footing, do not overreach and wear nonslip footwear.

Only use this press on a surface that is stable, level, dry and not slippery, and capable of sustaining the load. Keep 

the surface clean, tidy and free from unrelated materials and ensure that there is adequate lighting.

Inspect the press before each use. 

DO NOT

 use if bent, broken, cracked, leaking or otherwise damaged parts are 

noted or when it has been subjected to a shock load.

Check to ensure that all applicable bolts and nuts are firmly tightened.

Ensure that the workpiece is center-loaded and secure. Keep hands and feet away from the bed area at all times.

DO NOT

 use the shop press to compress spring or any other item that could disengage and cause a potential 

hazard. Never stand directly in front of loaded press and never leave a loaded press unattended.

DO NOT

 operate the press when you are tired or under the influence of alcohol, drugs or any intoxicating medica-

tion.

DO NOT

 allow untrained persons to operate the press.

DO NOT

 make any modifications to the press.

DO NOT

 use brake fluid or any other improper fluid and avoid mixing different types of oil when adding hydraulic 

oil. Only a good quality hydraulic jack oil can be used. 

DO NOT

 expose the press to rain or any other kind of bad weather.

If the press needs repairing and/or there are any parts that need to be replaced, have it repaired by authorized 

technicians and only use the replacement parts supplied by the manufacturer.

WARNING :

 the warnings, cautions and instructions discussed in this instruction manual cannot cover all possible 

conditions and situations that may occur. It must be understood by the operator that common sense and caution 

are factors which cannot be built into this product, but must be supplied by the operator.

2. SPECIFICATIONS

1.A

1.B

1.C

1.D

1.E

1.F

1.G

1.H

1.I

1.J

1.K

1.L

1.M

1.N

1.O

1.P

1.Q

1.R

1.S

1.T

2

Capacity

(Ton)

15

20

30

50

Model

61154

61204

61304

61504

Stroke

(mm)

160

185

150

200

Working Range

(mm)

141 - 1185

138.5 - 1128.5

151 - 1031

69 - 1048

Bed Width

(mm)

500

510

535

730

Side Stroke

(mm)

169

179

200

245

Summary of Contents for 61154

Page 1: ...g Instructions Parts Manual Read this manual and follow all the Safety Rules and Operating Instructions before using this product Shop Press Model Capacity 61154 61204 61304 61504 15 TON 20 TON 30 TON...

Page 2: ...ded DO NOT use it for any other purpose it is not designed to perform Keep children and unauthorized persons away from the work area Remove ill fitting clothing Remove ties watches rings and other loo...

Page 3: ...der 11 at the top of the pump 1 Place the delta plates 12 from on the press bed 5 Connect the manometer 13 on top of the frame and tighten Connect the hose 7 to the manometer 13 3 ASSEMBLY Use the exp...

Page 4: ...ropriate mechanical means NEVER rely on hydraulic pressure alone to support a load NEVER hold or stand directly in line with any hydraulic connections while pressurizing All personnel must be clear be...

Page 5: ...ther means depressurize pump and hoses Remove application from the load area drain the fluid to proper oil level Loose couplers Tighten couplers Cylinder is damaged internally Replace the cylinder con...

Page 6: ...20 41 42 43 43 42 41 56 12 45 41 45 41 57 47 48 49 49 50 49 51 52 53 54 55 22 44 29 46 31 32 33 34 28 37 36 38 39 L T N T 58 P1 21 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P...

Page 7: ...8 23 24 25 26 27 28 29 30 31 32 33 34 38 35 36 34 37 39 40 41 41 42 42 42 42 43 43 44 40 45 46 47 47 48 49 47 50 49 51 52 53 54 55 56 R1 R2 R3 R4 R5 R6 R7 R8 21 R9 R10 R11 R12 R13 R14 31 33 32 P1 25 P...

Page 8: ...26200 27100 04100 18120 33100 41200 31410 31420 50200 18110 8 SPARE PARTS 61304...

Page 9: ...67 80 81 82 83 9 41 15 52 52 8 8 8 84 63 45 55 54 44 8 72 7 6 69 59 60 34 24 57 58 39 85 P1 P2 P37 P38 P38 P37 P3 P4 P5 P6 P7 P8 P9 P10 P11 P14 P15 P17 P16 P18 P19 P20 81 P21 P22 P12 P13 81 P21 P22 P...

Page 10: ...1504 Stroke mm Product Size mm 160 185 150 200 700 A 730 795 1030 700 B 700 700 800 1730 C 1719 1773 1831 1980 D 1990 2009 2056 120 F F1 F2 E M 132 140 207 Working Range mm 141 1185 138 5 1128 5 151 1...

Page 11: ...41200 50200 Description Handle Hose Pump with o ring Hose Cylinder with o ring Cylinder unit Pump unit Press Bed Pin Press Bed Pin Retainer Meter Hose Connector assy Arbor Plate assy 61154 61204 6130...

Page 12: ...roduct 4 This warranty is void if the product has been tampered with or repaired by any unauthorised person or has been modified in any way 5 If a warranty service is required the purchaser should Tak...

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