OMC RD10 Installation, Operation And Maintenance Manual Download Page 8

Installa on, Use and Maintenance RD10‐RA10‐en Rev.08/2018 

Page 8   

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OMC S.p.A:  Via G. Galilei, 18 - 20060 - Cassina de Pecchi (MI) - ITALY - www.omcvalves.com - Tel.: (+39) 02.95.28.468                  

ENGLISH

 

4.0  MAINTENANCE 

 

Note: before starting any maintenance operations consult the “Safety Information” in chapter 1.  

Before operating the reducer:  

 



depressurize the system 



close the upstream shut-off valve (Pic.1 and 2  Pos. 1) 



fully unload the calibration spring by acting on the ring nut “1” Pic.3.  



close the downstream shut-off valve ( Pic.1 and 2  Pos. 7) 



wait until the whole pressure reducer reaches the ambient temperature  

 

The  reducer  is  not  subjected  to  ordinary  maintenance,  but  it  is  recommended  to  disassemble  it  every  12/18 

months  for  a  precautionary  control  of  the  components.  The  parts  which  show  signs  of  wear  must  be  replaced. 

Specifications of the Spare Parts are provided in paragraph 5.0.

 

Before performing any controls or installing the spare parts, make sure that the valve is intercepted and that the 

upstream and downstream pressure is relieved to zero; then rotate the spring pushing plate "1" Pic.3 so as to fully 

unload the spring.

 

The pipe "4" Pic.1 and 2 of the downstream sensing line must be detached from the actuator. 

 

 

ATTENTION!!!  The  balancing  bellows  provided  inside  the  reducer  (Pic.8  Pos.15)  is 

designed to support 10,000 cycles. Any break would let the fluid contained in the pipe 

go  out.  It  is  recommended  to  periodically  replace  the  bellows,  according  to  the  actual 

use  of  the  reducer.  Do  not  install  the  reducer  in  zones  where  any  leakages  of  the 

process  fluid,  due  to  a  break  of  the  bellows,  may  injure  people  and/or  animals  and/or 

damage things. 

 

 

 

ATTENTION!!!  The  diaphragm  provided  in  the  actuator  (Pic.6  Pos.9)  is  designed  to 

support 10,000 cycles. Any break would let the fluid contained in the pipe go out. It is 

recommended to periodically replace the diaphragm, according to the actual use of the 

reducer. Do not install the reducer in zones where any leakages of the process fluid, due 

to a break of the diaphragm, may injure people and/or animals and/or damage things. 

 

 

 

 

 

4.01  TIGHTENING TORQUES 

VALVE DIAME-

TER 

SEAT (Pic.8 

Pos.17) 

Nm ±10%   

BODY NUTS 

(Pic.8 Pos.2) 

Nm ±10%   

DN15 - 1/2” 

190 

30 

DN20 - 3/4” 

190 

30 

DN25 - 1” 

240 

30 

DN32 - 1” 1/4 

350 

30 

DN40 - 1” 1/2 

570 

50 

DN50 - 2” 

570 

50 

DN65 - 2”1/2 

700 

100 

DN80 - 3” 

700 

100 

DN100 - 4” 

850 

100 

ACTUATOR BLOCKING RING NUT 

(Pic.4 Pos 4) 

Nm ±10%   

300 

300 

300 

300 

300 

300 

300 

300 

300 

 

 

 

 

 

 

 

 

 

 

NUTS 

(Pic.6 Pos 8) 

Nm ±10%   

40 

40 

40 

40 

50 

50 

 

 

 

ACTUATOR 

MODEL 

AR085 

AR100 

AR120 

AR150 

AR205 

AR265 

 

 

 

Summary of Contents for RD10

Page 1: ...assina de Pecchi MI ITALY www omcvalves com Tel 39 02 95 28 468 Our products are manufactured under ISO 9001 Quality Assurance System approved by CSQ certified under nr 9190 OMC2 FIRST ISSUE 1994 08 0...

Page 2: ...1 12 HANDLING 1 13 FREEZING 1 14 OTHER RISKS 1 15 DISPOSAL 1 16 RISK OF CORROSION AND OR EROSION 2 0 INSTALLATION 2 01 INSTALLATION OF THE VALVE ON THE PIPE 2 02 PRESSURE PIPE 2 03 PRESSURE GAUGES 2 0...

Page 3: ...means if required 1 03 LIGHTING Ensure a lighting which is suitable to the required type of work 1 04 HAZARDOUS FLUIDS IN THE PIPE Take account of the content of the pipe or anything it may have previ...

Page 4: ...upervised by some skilled trained and competent personnel 1 12 HANDLING Use suitable lifting means for the handling of the products by assessing all the risks concerning the lifting the environment lo...

Page 5: ...wly open the 7 shut off valve upstream to prevent any possible water hammer 2 01 INSTALLATION OF THE VALVE ON THE PIPE To ensure a uniform load and a uniform alignment the flange bolts must be gradual...

Page 6: ...Pic A and Pic C and or ropes Pic B and Pic D Fig A Fig C Fig B Fig D ATTENTION The reducer balancing bellows Pic 8 Pos 15 and the actuator s diaphragm Pic 6 Pos 9 are subjected to wear Do not install...

Page 7: ...ate in its lowest position The required downstream pressure must be calibrated in zero flow rate conditions or in normal operating conditions according to the requirements of the application and by ta...

Page 8: ...ate 1 Pic 3 so as to fully unload the spring The pipe 4 Pic 1 and 2 of the downstream sensing line must be detached from the actuator ATTENTION The balancing bellows provided inside the reducer Pic 8...

Page 9: ...fully unload the calibration spring by acting on the ring nut 1 Pic 3 close the downstream shut off valve Pic 1 and 2 Pos 7 wait until the whole pressure reducer reaches the ambient temperature loose...

Page 10: ...from the reducer as described in chapter 4 03 fully decompress the spring 10 by acting on the ring nut 1 Pic 7 remove the ring nut 4 and remove the pin 11 remove in sequence the ring nut 12 the spring...

Page 11: ...eplace it Chap 4 03 Sensing line pipe Pic 1 pos 4 obstructed Disassemble the pipe and clear it Actuator diaphragm Pic 6 pos 9 damaged Replace Chap 4 04 Plug or seat damaged Replace Chap 4 05 Bellows g...

Page 12: ...e depends on the combination of the materials of which it is made up 8 0 REFERENCES OF THE EUROPEAN DIRECTIVE FOR PRESSURE EQUIPMENT 2014 68 EU VALVE BODY OF THE REDUCER RD10 PN16 PN25 PN40 CATEGORY F...

Page 13: ...plug 5 Serial Valve serial number 6 T Maximum and minimum allowed temperatures of the process fluid 7 Fluid Process fluid 8 Kv Outflow coefficent of the valve 9 Yr Year of manufacture 10 Fluid Directi...

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