OMC RD10 Installation, Operation And Maintenance Manual Download Page 3

Installa on, Use and Maintenance RD10‐RA10‐en Rev.08/2018 

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OMC S.p.A:  Via G. Galilei, 18 - 20060 - Cassina de Pecchi (MI) - ITALY - www.omcvalves.com - Tel.: (+39) 02.95.28.468                                                         

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1.0 SAFETY INFORMATION 

The  safe  operation  of  this  product  is  ensured  only  if  it  is  installed,  commissioned,  used  and  maintained  in  an 
appropriate way by qualified personnel in compliance with the operating instructions. 

1.01 INTENDED USE 

Verify that the valve is suitable for the intended use and application by controlling: 

- that the material of which the valve is made up of is compatible with the process fluid; 

- that the valve is suitable to the pressures and temperatures of the process fluid; 

-  to  have  arranged  a  suitable  safety  device  which  prevents,  in  case  of  valve  malfunctioning,  any  hazardous 
overpressures or overtemperatures. 

The  OMC  valves  are  not  intended  to  withstand  any  external  stresses  which  can  be  induced  by  the  systems  in 
which they are inserted. The installer must take account of these stresses and take the appropriate measures. 

1.02 ACCESS 

Ensure a safe access and, if required, a safe working platform (with a suitable protection) before operating on the 
product. Arrange the suitable lifting means, if required.

 

1.03 LIGHTING 

Ensure a lighting which is suitable to the required type of work. 

1.04 HAZARDOUS FLUIDS IN THE PIPE 

Take account of the content of the pipe or anything it may have previously contained. Be careful to: flammable 
materials, substances hazardous for the health, temperature extremes. 

1.05 ENVIRONMENTAL SITUATIONS 

Take  account  of:  areas  at  risk  of  explosion,  lack  of  oxygen  (such  as  tanks,  wells,  etc.…),  hazardous  gases, 
temperature  limits,  high  or  low  temperature  surfaces,  risk  of  fire  (for  example  during  welding  operations), 
excessive noise, moving machines. 

1.06 TEMPERATURE 

Wait until the temperature normalizes after the interception to prevent any risks of burn or freezing. 

1.07 SYSTEM  

Take account of the possible effects on the whole expected working system.  

May the intended measure put the other parts of the system or the personnel at risk? 

Make sure that the shut-off valves are gradually activated in order to prevent any abrupt variations to the system. 

1.08 PRESSURIZED SYSTEMS 

Make  sure  that  the  pressure  is  isolated  and  discharged  to  the  atmospheric  pressure  in  safe  conditions.  Take 
account of a double insulation (double block and vent) and the blocking or the labelling of the closed valves. Do 
not consider the system depressurized even if the pressure gauge indicates zero pressure.

 

During the operation the valve is pressurized. Before performing any maintenance operation or action on 
the flanges and closing caps, make sure that the line is depressurized (0 bar) and at ambient temperature. 

Summary of Contents for RD10

Page 1: ...assina de Pecchi MI ITALY www omcvalves com Tel 39 02 95 28 468 Our products are manufactured under ISO 9001 Quality Assurance System approved by CSQ certified under nr 9190 OMC2 FIRST ISSUE 1994 08 0...

Page 2: ...1 12 HANDLING 1 13 FREEZING 1 14 OTHER RISKS 1 15 DISPOSAL 1 16 RISK OF CORROSION AND OR EROSION 2 0 INSTALLATION 2 01 INSTALLATION OF THE VALVE ON THE PIPE 2 02 PRESSURE PIPE 2 03 PRESSURE GAUGES 2 0...

Page 3: ...means if required 1 03 LIGHTING Ensure a lighting which is suitable to the required type of work 1 04 HAZARDOUS FLUIDS IN THE PIPE Take account of the content of the pipe or anything it may have previ...

Page 4: ...upervised by some skilled trained and competent personnel 1 12 HANDLING Use suitable lifting means for the handling of the products by assessing all the risks concerning the lifting the environment lo...

Page 5: ...wly open the 7 shut off valve upstream to prevent any possible water hammer 2 01 INSTALLATION OF THE VALVE ON THE PIPE To ensure a uniform load and a uniform alignment the flange bolts must be gradual...

Page 6: ...Pic A and Pic C and or ropes Pic B and Pic D Fig A Fig C Fig B Fig D ATTENTION The reducer balancing bellows Pic 8 Pos 15 and the actuator s diaphragm Pic 6 Pos 9 are subjected to wear Do not install...

Page 7: ...ate in its lowest position The required downstream pressure must be calibrated in zero flow rate conditions or in normal operating conditions according to the requirements of the application and by ta...

Page 8: ...ate 1 Pic 3 so as to fully unload the spring The pipe 4 Pic 1 and 2 of the downstream sensing line must be detached from the actuator ATTENTION The balancing bellows provided inside the reducer Pic 8...

Page 9: ...fully unload the calibration spring by acting on the ring nut 1 Pic 3 close the downstream shut off valve Pic 1 and 2 Pos 7 wait until the whole pressure reducer reaches the ambient temperature loose...

Page 10: ...from the reducer as described in chapter 4 03 fully decompress the spring 10 by acting on the ring nut 1 Pic 7 remove the ring nut 4 and remove the pin 11 remove in sequence the ring nut 12 the spring...

Page 11: ...eplace it Chap 4 03 Sensing line pipe Pic 1 pos 4 obstructed Disassemble the pipe and clear it Actuator diaphragm Pic 6 pos 9 damaged Replace Chap 4 04 Plug or seat damaged Replace Chap 4 05 Bellows g...

Page 12: ...e depends on the combination of the materials of which it is made up 8 0 REFERENCES OF THE EUROPEAN DIRECTIVE FOR PRESSURE EQUIPMENT 2014 68 EU VALVE BODY OF THE REDUCER RD10 PN16 PN25 PN40 CATEGORY F...

Page 13: ...plug 5 Serial Valve serial number 6 T Maximum and minimum allowed temperatures of the process fluid 7 Fluid Process fluid 8 Kv Outflow coefficent of the valve 9 Yr Year of manufacture 10 Fluid Directi...

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