OMC RD10 Installation, Operation And Maintenance Manual Download Page 11

Installa on, Use and Maintenance RD10‐RA10‐en Rev.08/2018 

Page 11   

OMC S.p.A:  Via G. Galilei, 18 - 20060 - Cassina de Pecchi (MI) - ITALY - www.omcvalves.com - Tel.: (+39) 02.95.28.468                                                         

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ENGLISH

 

5.0 AVAILABLE SPARE PARTS

 

DESCRIPTION 

PICTURE

 

POSITION

 

Complete actuator 

Diaphragm group 

Bellows group / actuator 

15 

Seat 

17 

Body gasket 

16 

Calibration spring 

10 

Spring supporting bearing 

13 

6.0 MALFUNCTIONING: SYMPTOMS, CAUSES AND REMEDIES 

Note:  before  starting  any  maintenance  operations  consult  the  “Safety  Information”  in  chapter  1.                 
To disassemble this product you must first depressurize the system and wait until the reducer’s temperature is 
equal to the ambient temperature 

 

SYMPTOM 

CAUSE 

REMEDY 

The downstream pressure exceeds the 
required calibration one 

Actuator not properly dimensioned 

Control the design data and, if requi-
red, replace it (Chap. 4.03) 

Sensing line pipe (Pic.1 pos.4) 
obstructed 

Disassemble the pipe and clear it 

Actuator diaphragm (Pic.6 pos.9) 
damaged 

Replace (Chap. 4.04) 

Plug or seat damaged 

Replace (Chap. 4.05) 

Bellows group damaged 

Replace (Chap. 4.05) 

In full-load conditions the downstream 
pressure is lower than the required cali-

Actuator not properly dimensioned 

Control the design data and, if requi-
red, replace it (Chap. 4.03) 

The actuator is properly dimensioned but 
the reducer does not provide the maxi-
mum flow rate  

The reducer is not properly dimen-
sioned 

Control the design data and, if requi-
red, replace it 

The downstream pressure pipe is 
too close to the valve or some 
turbulences  

Make sure about the proper installa-
tion of the reducer (Chap. 2.0) 

The pressure reduction ratio is too 
high. 

Consider two valves in series to de-
crease the reduction ratio 

Pressure pipe (Pic.1 pos.4) too 
sensitive 

Reduce the pipe section. 

The downstream pressure fluctuates 

ATTENTION!!!

 The OMC reducers are univocally identified by a serial number applied on the reducer 

and a serial number applied on the actuator, to order the spare parts or for any other need, always refer to 
such serial numbers.

 

Summary of Contents for RD10

Page 1: ...assina de Pecchi MI ITALY www omcvalves com Tel 39 02 95 28 468 Our products are manufactured under ISO 9001 Quality Assurance System approved by CSQ certified under nr 9190 OMC2 FIRST ISSUE 1994 08 0...

Page 2: ...1 12 HANDLING 1 13 FREEZING 1 14 OTHER RISKS 1 15 DISPOSAL 1 16 RISK OF CORROSION AND OR EROSION 2 0 INSTALLATION 2 01 INSTALLATION OF THE VALVE ON THE PIPE 2 02 PRESSURE PIPE 2 03 PRESSURE GAUGES 2 0...

Page 3: ...means if required 1 03 LIGHTING Ensure a lighting which is suitable to the required type of work 1 04 HAZARDOUS FLUIDS IN THE PIPE Take account of the content of the pipe or anything it may have previ...

Page 4: ...upervised by some skilled trained and competent personnel 1 12 HANDLING Use suitable lifting means for the handling of the products by assessing all the risks concerning the lifting the environment lo...

Page 5: ...wly open the 7 shut off valve upstream to prevent any possible water hammer 2 01 INSTALLATION OF THE VALVE ON THE PIPE To ensure a uniform load and a uniform alignment the flange bolts must be gradual...

Page 6: ...Pic A and Pic C and or ropes Pic B and Pic D Fig A Fig C Fig B Fig D ATTENTION The reducer balancing bellows Pic 8 Pos 15 and the actuator s diaphragm Pic 6 Pos 9 are subjected to wear Do not install...

Page 7: ...ate in its lowest position The required downstream pressure must be calibrated in zero flow rate conditions or in normal operating conditions according to the requirements of the application and by ta...

Page 8: ...ate 1 Pic 3 so as to fully unload the spring The pipe 4 Pic 1 and 2 of the downstream sensing line must be detached from the actuator ATTENTION The balancing bellows provided inside the reducer Pic 8...

Page 9: ...fully unload the calibration spring by acting on the ring nut 1 Pic 3 close the downstream shut off valve Pic 1 and 2 Pos 7 wait until the whole pressure reducer reaches the ambient temperature loose...

Page 10: ...from the reducer as described in chapter 4 03 fully decompress the spring 10 by acting on the ring nut 1 Pic 7 remove the ring nut 4 and remove the pin 11 remove in sequence the ring nut 12 the spring...

Page 11: ...eplace it Chap 4 03 Sensing line pipe Pic 1 pos 4 obstructed Disassemble the pipe and clear it Actuator diaphragm Pic 6 pos 9 damaged Replace Chap 4 04 Plug or seat damaged Replace Chap 4 05 Bellows g...

Page 12: ...e depends on the combination of the materials of which it is made up 8 0 REFERENCES OF THE EUROPEAN DIRECTIVE FOR PRESSURE EQUIPMENT 2014 68 EU VALVE BODY OF THE REDUCER RD10 PN16 PN25 PN40 CATEGORY F...

Page 13: ...plug 5 Serial Valve serial number 6 T Maximum and minimum allowed temperatures of the process fluid 7 Fluid Process fluid 8 Kv Outflow coefficent of the valve 9 Yr Year of manufacture 10 Fluid Directi...

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