omal automation AGO DA2880 Instruction Manual Download Page 3

Rif. UMA800081C - 06/22

IT

EN

EN - 

3

OMAL S.p.A.

Headquarters

: Via Ponte Nuovo, 11 - 25050 Rodengo Saiano (BS) Italy  •  

Production Site:

 Via Brognolo, 12 - 25050 Passirano (BS) Italy

Ph.

 +39 030 8900145  •  

Fax

 +39 030 8900423  •  [email protected]  •  

www.omal.com

INSTRUCTION MANUAL

AGO: SCOTCH–YOKE PART TURN PNEUMATIC ACTUATOR

DA2880 - DA8000 - SR1440 - SR4000

1) GENERAL FEATURES

OMAL S.p.A. produces a wide range of pneumatic actuators, with “Scotch yoke” mechanism, for valve drive and remote control. Such 

actuators are available both in the double acting “DA” version and in the Spring Return “SR” version.

 The use of an actuator is based on the principle of opening and closing the valve connected to it, without manual operations by means 

of levers or hand-wheels, but through an electro-pneumatic remote command.

 The “Scotch yoke” mechanism is a mechanical system designed to transform the linear force into a torsion-type force.

OMAL S.p.A. uses this system, when producing its actuators, to transfer the linear force of the pistons to the movement of the valve 

shaft.

This system provides a long life for the actuator and the best performance, with the least energy consumption.

 The OMAL S.p.A. Scotch yoke system has a torque curve that makes the maximum torque available right at the breakaway of the 

valve, the initial opening moment.

2) OPERATION CONDITIONS

a. Structure.

The OMAL S.p.A. actuators can be used both for indoor and outdoor installations. The technical characteristics such as: the type, 

the size, the maximum operating pressure, the torque supplied, the maximum operating temperature, the flange type, the serial and 

production number, are laser engraved on the actuator body (see drawing on page 6). 

b. Supply fluid

The operating media should be dry and filtered compressed air not necessarily lubricated or inert gases compatible with internal ac-

tuator parts and lubricants.

The operating medium shall have a dew point equal to – 20 °C or, to be at least, 10 °C below the ambient temperature (ISO 8573-1, 

Class 3). The maximum particle size shall not exceed 40 μm (ISO 8573-1, Class 5).

c. Operation pressure.

The maximum operating pressure is 8,4 bar (120 psi), 7 bar (100 psi) for the  DA8000.

The nominal operating pressure is that which can be found on the plate or on the actuator directly.

d. Operating temperature.

The operating temperature can be found on the plate and can vary according to the types of seals that are being used. The OMAL 

S.p.A. actuators work within a temperature range that goes from –20°C (-4°F) to 80°C (176°F); there are also versions that can be 

used with low or high temperature (paragraph 8).

e. Stroke of the actuators.

The OMAL S.p.A. actuators are produced for a standard stroke of a 91° rotation; an adjustment that reduces the stroke by 10° (in the 

closed valve position) is available upon request.

f. Opening and closing rates.

The cycle rate depends on different factors such as the supply pressure, the capacity, the connection sizes, the characteristics of the 

solenoid valves, the room temperature, the valve torque and its characteristics. The rates in the following charts relate to the actuator 

only and have been recorded with the help of the limit switches located on the actuator shaft. The rates are therefore exactly what is 

required by the actuator for a 90° rotation, counting from the instant that the movement begins until the end of the stroke.

Below you will find the safety instructions, the minimum information for storage / warehousing, the installation, the commissioning, the 

maintenance and the instructions for disposal of products at the end of their life cycle for the following pneumatic actuators:

A) DOUBLE ACTING PNEUMATIC ACTUATORE SERIES DA2880-DA3840-DA5760-DA8000

B) SPRING RETURN PNEUMATIC ACTUATORE SERIES SR1440-SR1920-SR2880-SR4000

Where provided, the actuators are marked in accordance with the applicable EX regulations.

OMAL S.p.A. disclaims any liability for damage caused by improper use, even if partial, respect to the information contained in this 

manual.

Summary of Contents for AGO DA2880

Page 1: ...Rodengo Saiano BS Italy Production Site Via Brognolo 12 25050 Passirano BS Italy Ph 39 030 8900145 Fax 39 030 8900423 info omal it www omal com DA DOUBLE ACTING VERSION SR SPRING RETURN VERSION INSTRU...

Page 2: ...tuators for industrial valves IEC 61508 2010 1 7 Functional safety of electrical electronic programmable electronic safety related systems Part 1 7 UNI CEN TS 764 6 2005 Pressure equipment Part 6 Oper...

Page 3: ...point equal to 20 C or to be at least 10 C below the ambient temperature ISO 8573 1 Class 3 The maximum particle size shall not exceed 40 m ISO 8573 1 Class 5 c Operation pressure The maximum operatin...

Page 4: ...25050 Passirano BS Italy Ph 39 030 8900145 Fax 39 030 8900423 info omal it www omal com INSTRUCTION MANUAL AGO SCOTCH YOKE PART TURN PNEUMATIC ACTUATOR DA2880 DA8000 SR1440 SR4000 Note different worki...

Page 5: ...olo 12 25050 Passirano BS Italy Ph 39 030 8900145 Fax 39 030 8900423 info omal it www omal com INSTRUCTION MANUAL AGO SCOTCH YOKE PART TURN PNEUMATIC ACTUATOR DA2880 DA8000 SR1440 SR4000 Note differen...

Page 6: ...stem reduce backlash and confer very low friction sliding during operation j External protection The actuators are suitable both for indoors and outdoors The aluminum body and the caps are protected a...

Page 7: ...on with the side chambers of the cylinder by pressurizing such connection of a standard double acting actuator DA the shaft rotates counter clockwise to open while port 4 is connected with the interme...

Page 8: ...aps when the actuator is installed online or while it s still pressurized Do not remove the spring cap this operation may be carried out by qualified personnel only such operation could cause personal...

Page 9: ...y to see whether if it s suitable for the application or not Remove the plastic protective covers from the ports and insert whichever filters as pointed out in paragraph 2 Prior to mounting the actuat...

Page 10: ...here direct installation is not possible the right solution is given by a bracket and a connecting joint The bracket is a steel bridge that allows to connect the valve on one side and the appropriate...

Page 11: ...justment of the actuator is possible in both open and closed positions By operating on the adjusting center block A the opening can be adjusted while the closing can be adjusted by turning the two scr...

Page 12: ...aft External chambers supply hole 1 Make sure that both chambers are pressurized 2 Unscrew the protection cap completely 3 Rotate the screw 2 in a clockwise direction if you want to increase the openi...

Page 13: ...unter clockwise direction if you want to increase such angle both screws must be rotated of the same amount 4 Tighten the nuts 3 4 5 Pressurize the internal chamber with the least pressure enough for...

Page 14: ...A8000 SR1440 SR4000 ACTUATOR DA 2880 The adjustment of the actuator is possible in both open and closed positions It can be adjusted by turning the side screws A B ATTENTION Any type of adjustment mus...

Page 15: ...C ACTUATOR DA2880 DA8000 SR1440 SR4000 1 Make sure that both chambers are not pressurized 2 Loosen the lock nut 1 3 Rotate the screw 2 clockwise to decrease the opening angle in a counter clockwise di...

Page 16: ...ACTUATOR DA2880 DA8000 SR1440 SR4000 Shaft Central chamber supply hole External chamber supply hole 1 Make sure that both chambers are not pressurized 2 Loosen the lock nut 3 3 Rotate the screw 4 cloc...

Page 17: ...nd closed positions By operating on the adjusting center block A the closing can be adjusted while the opening can be adjusted by turning the two screws B ATTENTION The adjustment and checking must al...

Page 18: ...d of the same amount 4 Tighten the lock nuts 3 4 5 Pressurize the internal chamber with the least pressure enough for the movement of the internal pistons it can be seen precisely from the shaft rotat...

Page 19: ...VALVE ADJUSTMENT 1 Pressurize the internal chamber central with the least pressure enough for the movement of the internal pistons it can be noticed from the outside due to the partial rotation of th...

Page 20: ...both open and closed positions By turning the side grub screw A the closing can be adjusted while the opening can be adjusted by turning the side screw ATTENTION The adjustment and checking must alwa...

Page 21: ...3 3 Rotate the screw 4 in a clockwise direction to decrease the opening angle and in a counter clockwise direction to increase such angle 4 Tighten the lock nut 3 5 Pressurize the internal chamber wi...

Page 22: ...central supply hole Shaft CLOSED VALVE ADJUSTMENT 1 Pressurize the internal chamber with the least pressure enough for the movement of the internal piston it can be noticed from the outside due to the...

Page 23: ...que a Nm Least number of cycles expected for pistons and cylinder b Least cycle rate from 0 90 in seconds s 125 500 000 c 3 1 000 500 000 5 2 000 250 000 8 8 000 100 000 15 32 000 25 000 20 63 000 10...

Page 24: ...RIALS Pos Description Pos Description 1 Description 22 Yoke Scotch yoke 2 Steel bush 23 Shaft bearing support 3 Steel pin 24 O ring 4 Body 25 Upper support 5 Nut 26 O ring 6 O ring 27 External support...

Page 25: ...s Description Pos Description 1 Cylinder 20 Lower shaft O ring 2 Piston 21 Cap O ring 3 Cap 22 O ring Body cylinder 4 Shaft 23 Cap nut 5 Yoke 24 Adjustment screw 6 Shaft bearing 25 Screw O ring 7 Shaf...

Page 26: ...Steel bush 17 Interface F25 33 Piston 2 Steel pin 18 Interface screw 34 Yoke 3 Adjustment screw 19 O ring 35 Shaft bearing support 4 Left stop 20 Shaft bearing 36 O ring 5 O ring 21 Disks 37 O ring 6...

Page 27: ...2 Steel pin 19 O ring 36 O ring 3 Adjustment screw 20 Shaft bearing 37 O ring 4 Left stop 21 Disks 38 Body 5 O ring 22 Spring pin 39 Upper support 6 Protection cap 23 Side Cylinder 40 O ring 7 Anti r...

Page 28: ...l bush 17 Cap nut 33 O ring 2 Steel pin 18 Grub screw cap 34 Bearing piston head 3 Body 19 Nut 35 Side Cylinder 4 Internal spring 20 Adjustment screw 36 O ring 5 O ring 21 O ring 37 Cap 6 Shaft 22 Yok...

Page 29: ...Adjustment screw 21 Bearing Disks 39 Upper support 4 Left stop 22 Spring pin 40 O ring 5 O ring 23 Side Cylinder 41 External support ring 6 Protection cap 24 O ring Cap O ring 42 Washer 7 Anti rotatio...

Page 30: ...nder 43 Seeger 4 Left stop screw 24 O ring Cap 44 Carter seal 5 O ring 25 Cap 45 Washer 6 Protection cap 26 Assembly screw 46 Seeger 7 Anti rotation washer 27 Cap nut 47 Cylinder reduction flange 8 Me...

Page 31: ...re made of stainless steel AISI316 c Normally open spring return version The normally open spring return version is required in the cases where if there should be a pressure or power failure the valve...

Page 32: ...air supply Mechanical stop if there not duly adjusted Adjust the stops by increasing the stroke Wrong connection between the actuator hole and the valve stem Check the connection and the size of the a...

Page 33: ...SR4000 12 DECLARATION OF CONFORMITY The OMAL S p A actuators have been designed manufactured and tested to meet the requirements of the following European stan dards and are marked where provided wit...

Page 34: ...plied to the products for UK market OMAL S p A declares that the products are in CONFORMITY with the essential safety requirements of the of the above mentioned Regulations providing that declared per...

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