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CK40M

A.  OUTLINE OF PRODUCT

A-1

1.

Outline

Compact inverted metallurgical microscope, which is flexible to interchange observation tubes

(1)

Target market, usage

Industrial inspection market (Sample observation and inspection, and abrasive inspection
at plants and iron works)

(2)

External standards acquired

• 

The product complies with UL and GS.  The CE mark was self-declared.  FCC is not
applicable.

a)

IEC1010-1

b)

UL3101-1

c)

EN55011 Group 1, class B

d)

EN50082-2 (1995)

e)

EN61326

(3)

Service life

8 years

2.

Features

(1)

It has only the minimum essential functions required for brightfield and simple polarized
light.

(2)

It is easy to operate because it does not have many control parts.

(3)

It can be combined with TBI desirable from the ergonomics viewpoint.  (Comfortable
standing or seated posture)

(4)

It can be used in combination with DP series digital camera.

3.

Using conditions

(1)

Operating environment

Temperature:

0 - 40

°

C

Humidity:

30 - 90%

(2)

Range of combinations

• 

When it is combined with CK40-TBI (tilting binocular tube), it is used for field number
18 only.  (Flatness is lowered at field number 20.)

Summary of Contents for CK40M FRAME

Page 1: ...COMPACT INVERTED METALLURGICAL MICROSCOPE CK40M FRAME REPAIR MANUAL OLYMPUS...

Page 2: ...COMPACT INVERTED METALLURGICAL MICROSCOPE CK40M FRAME REPAIR MANUAL OLYMPUS All rights reserved Reproduction in whole or in part without written permission is prohibited 9G...

Page 3: ...MA B 11 C REPAIR PROCEDURE 1 Adjustment procedure C 1 2 Preparation for adjustment C 2 3 Absolute optical axis adjustment C 3 4 Stage parallelism adjustment C 7 5 CK4M MA illumination center adjustme...

Page 4: ...B d EN50082 2 1995 e EN61326 3 Service life 8 years 2 Features 1 It has only the minimum essential functions required for brightfield and simple polarized light 2 It is easy to operate because it does...

Page 5: ...es by changing to the objective When DP10 is combined with NFK2 5X density may be uneven on one side of the field This is a restriction of DP10 When it is combined with a TV camera including a photo e...

Page 6: ...can be mounted Illumination system Light source 6 V 30 W halogen bulb 6 V 30 W HAL Average service life of bulb 100 hours U LS30 3 4 lamp socket Aperture diaphragm AS Lever control type Adjustable fr...

Page 7: ...CK40M A OUTLINE OF PRODUCT A 4 5 Dimensions 236 476 309 572 360 Eye point height 354 195 Unit mm...

Page 8: ...ROR MOUNT ANU3X4SA 2 2 pcs PLATE 3PUK2X3SA 3 4 pcs AB3X4SA 4 1 pc REFLECTION PROTECTOR For the reflection protector mounting position refer to 1 on the next page HALF MIRROR OT1873 For the half mirror...

Page 9: ...ition Set the positioning jig CK40MKC01 on the half mirror mount Determine the half mirror position by pushing the half mirror to the CK40MKC01 and apply silicone adhesive OT1873 to the four corners b...

Page 10: ...TB2X4SA 1 1 pc Don t tighten the screw 1 COVER L CUKSK3X8SA 2 2 pcs excessively because it is a tap screw TR BODY AB3X14SA 3 4 pcs BNW3SA 4 4 pcs Refer to the procedure on 3 Absolute optical axis adju...

Page 11: ...rmly Set the prism against the jig Determining this as the prism fixing position apply silicone adhesive OT1873 at least 15 mm on the both sides of the prism Positioning the surface A as the bottom in...

Page 12: ...X8SA 2 4 pcs HWB3SA 3 1 pc For the mounting direction of the voltage selector switch refer to 4 on the next page WATER PROOF COVER COVER 2 CUKK3X6SA 4 1 pc CK4 REH AB4X14SA 5 3 pcs Pushing direction r...

Page 13: ...rection of voltage selector switch Voltage selector switch Mounting direction Gray 100 V Brown 200 V Black 100 V 200 V Transformer ass y 100 200 AQ717800 AQ717900 Make sure that the black cable is con...

Page 14: ...s CUKSK2 6X6SA 2 4 pcs OT1131 Apply adhesive to the circumference of screw thread GUIDE AB3X12SA 3 5 pcs KNW3SA 4 5 pcs OT2010 OT1838 Apply grease in the groove to fit the wire Apply adhesive to the s...

Page 15: ...SEMBLY AND ASSEMBLY PROCEDURES B 8 12 WIRE 2 pcs 13 NOSEPIECE MOUNT OT2010 Apply grease in the groove to fit the wire 14 SCREW 15 RACK AB3X8SA 5 3 pcs OT1838 Pushing direction refer to the figure on p...

Page 16: ...CK40M B DISASSEMBLY AND ASSEMBLY PROCEDURES B 9 5 CK4 J 1 1 7 5 9 14 8 23 4 3 2 6 24 22 21 13 12 20 25 17 16 18 19 27 26 15 11...

Page 17: ...HER OT2008 11 SHAFT MOUNT ASS Y 12 WASHER OT2006 Apply grease to the groove and the entire circumference 13 SPRING WASHER 14 CD SCREW OT1983 15 COARSE ADJ KNOB CWK2 6X6SA 5 3 pcs 16 PLATE CUK2 6X5SA 6...

Page 18: ...CK40M B DISASSEMBLY AND ASSEMBLY PROCEDURES B 11 6 CK4M MA 5 3 2 4 6 1 11 12 14 13 Coated surface 19 18 17 16 15 23 25 20 22 21 24 Frosted...

Page 19: ...PRING OT2008 Apply grease thinly to the surface contacting the main tube 15 SHAFT OT1131 Apply a very small quantity of adhesive to the screw thread of the shaft 16 RING 17 DIAPHRAGM FRAME ACU3X10SA 5...

Page 20: ...in the position where the tap of AB112800 is about 5 mm from the notch of AD377200 Assemble such that the end of the screw ANU6X10SA goes into the mark position Diaphragm frame AD377200 Mark position...

Page 21: ...ndicator plate AD379400 mounting position Indicator plate AD379400 Contacting the end of indicator plate on the rear surface and stick it with the double coated tape on the reverse side aligning it to...

Page 22: ...te optical axis adjustment Refer to C 3 4 Stage parallelism adjustment Refer to C 7 5 CK4M MA illumination center adjustment Refer to C 8 6 MA AS center adjustment Refer to C 10 7 Parfocality adjustme...

Page 23: ...ess gauge 0 07 mm OT1949 CK4M MA illumination center Centering telescope KN0029 Standard tube BKN0003 Stage insert plate mirror Slide glass MA AS center Standard eyepiece KN0048 with Adapter 1 Centeri...

Page 24: ...e following jigs as illustrated below to adjust the absolute optical axis Eyepiece KN0048 Standard eyepiece with adapter 1 Objective KN0041 Standard objective Other BKN0003 Standard tube Standard eyep...

Page 25: ...isplaced the cross hairs center of standard eyepiece is not located at the cross center of the specimen in the standard objective 2 Looking though the standard eyepiece align the cross hairs center of...

Page 26: ...CK40M C REPAIR PROCEDURE C 5 3 Firmly tighten the four SCREWS fixing the TR body ass y Make sure that the adjusted position may not be changed...

Page 27: ...reticle scale of standard eyepiece 2 graduations Magnified view of the central part The range within the shaded area is the standard If the cross center of specimen in the standard objective is not wi...

Page 28: ...hod 1 Mount the gauge SKN0003 on the revolving nosepiece 2 Use the stage insert plate as the reference 3 Using a 0 07 mm thickness gauge OT1949 check the clearance between the gauge SKN0003 and the st...

Page 29: ...just the CK4M MA illumination center Eyepiece KN0029 Centering telescope Other BKN0003 Standard tube stage insert plate mirror The mirror side should face down AB 5X15SA Mirror Stage insert plate AB 5...

Page 30: ...ece and fix the slider mount where it becomes flat 4 To look at the bulb filament remove the frosted glass from the illuminator Remove the screws ANU 3X4SA 3pcs 5 Using the centering telescope focus o...

Page 31: ...andard eyepiece with adapter 1 KN0029 Centering telescope Objective MDPlan80X Other BKN0003 Standard tube stage insert plate mirror Mirror Stage insert plate Standard eyepiece KN0048 with Adapter 1 Ce...

Page 32: ...ut of focus it is acceptable in this adjustment 5 Stop down the AS by about 30 using the AS knob 6 Using the three direction screws fixing the AS align the AS image to the exit pupil center of the obj...

Page 33: ...N0048 Standard eyepiece with adapter 1 Objective KN0041 Standard objective Other FT 36 or KN0025 focusing telescope 1 BKN0003 Standard tube FT 36 Standard eyepiece KN0048 with Adapter 1 Standard objec...

Page 34: ...e LENS ASS Y is screwed to the contact surface of the TR BODY ASS Y If no problem is found as a result of the above checking select a spacer for parfocality to insert it Thickness t 1 5 1 8 2 0 2 2 2...

Page 35: ...X Other BKN0003 Standard tube MDPlan5X Centering telescope KN0029 Standard tube BKN0003 Mirror surface Make sure that the displacement between the center of the objective s exit pupil diameter and the...

Page 36: ...allic specimen Observation tube Eyepiece Objective 9 2 Checking fine focus sensitivity 1 Focus on the metallic specimen 2 Remember the position of the scale on the fine adjustment knob at the focused...

Page 37: ...KC02 Prism positioning jig B 4 FT 36 Focusing telescope C 12 K2347 V block B 2 KN0025 Focusing telescope 1 C 12 KN0029 Centering telescope C 8 10 14 KN0041 Standard objective for infinity correction s...

Page 38: ...ease light B 7 8 OT2012 Molykote grease B 10 OT2142 Grease light B 12 OT2144 Grease light B 3 2 List of chemicals No Description Page OT1131 Shellac B 3 5 7 10 12 OT3111 Cyanoacrylate adhesive B 10 OT...

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