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Complete Teardown, Cleaning, and Reassembly of the Olympus BH2-5RE Modular Revolving Nosepiece                

   

 

Page 5 of 18 

 

 

Revision 3 

Introduction 

The microscopes in the Olympus BH-2 line have largely 
been  replaced  in  the  professional  and  clinical  world, 
due  to their advancing age  and the lack of  repair  parts 
from  Olympus.    A  great  many  of  these  microscopes 
were  produced  in  their  day,  and  because  of  this  they 
are  readily  available  on  the  used  market  for  very 
reasonable  prices.    Thanks  to  their  excellent  build 
quality and solid optical performance, these scopes are 
now  very  popular  with  hobbyists,  providing  an 
affordable, high-quality alternative to the Chinese-made 
scopes prevalent today. 
One issue that might be encountered when purchasing 
either  the  BHS  or  BHT  version  of  these  microscopes  is 
that  the  grease  in  the  BH2-5RE  modular  revolving 
nosepiece assembly may be dried and gummy, resulting 
in  a  stiff  or  gritty  feel  of  the  revolving  nosepiece.  
Another  issue  that  may  be  encountered  is  with  the 
mechanical  detents  in  the  revolving  nosepiece.    After 
many  years  of  hard  service,  especially  if  the  nosepiece 
assembly  has  not  been  periodically  lubricated 
throughout its life, one or more of the detent stops may 
be worn to the point where the detents are sloppy, and 
the  affected  objectives  do  not  maintain  proper  radial 
indexing.  At best, this is annoying to the operator, and 
at worst can render the revolving nosepiece unusable. 
This  document  describes  the  complete  teardown, 
cleaning,  lubrication,  and  reassembly  of  the  BH2-5RE 
(five-position) modular revolving nosepiece assembly as 
used on a BHS or BHT microscope stand.  Completion of 
this  maintenance  procedure  should  restore  the  proper 
feel  to  the  nosepiece  turret.    Additionally,  this 
maintenance  should  reduce  further  wear  of  the 
mechanical detent stops.  Note that if the detents stops 
are already excessively worn, there is no repair for this 
other than the replacement of the revolving turret.   

Scope of this Document 

The procedures detailed in this document directly apply 
to  the  BH2-5RE  (five-position)  revolving  modular 
nosepiece  assembly  used  on  the  Olympus  BHS,  BHSP, 
BHT,  and  BHTP  microscope  stands.    This  procedure  is 
also  applicable  the  BH2-6RE  (six-position)  modular 
revolving nosepiece assembly, due to its similarity with 
the  five-position  nosepiece,  although  a  separate 
document exists in this series detailing the BH2-6RE. 
Note that the original Olympus service literature did not 
address  the  teardown  and  repair  of  the  various 
revolving nosepiece assemblies used on BH-2 stands, as 
these  were  field-replaceable  assemblies  that  were 
considered unserviceable by Olympus. 

Tools Needed 

The  following  tools  will  be  needed  to  complete  the 
teardown,  cleaning,  lubrication,  and  reassembly  of  the 
BH2-5RE modular revolving nosepiece assembly. 

 

Center punch or nailset tool 

 

Electric heat gun (item T1 of 

Appendix 1

) 

 

Lens-spanner tool (item T3 o

Appendix 1

) 

 

Screwdriver set, JIS (item T2 o

Appendix 1

) 

A Few Words about JIS Screws 

Screws  with  JIS  heads  are frequently  found  in much of 
the  older  equipment  designed  and  manufactured  in 
Japan.  JIS screws look very much like standard Phillips 
screws, but they differ in that JIS screws were designed 
to  not  cam-out  under  torque,  whereas  Phillips  screws 
were  designed  to  intentionally  cam-out,  as  a means  to 
limit  the  torque  applied  to  the  fasteners.    Because  of 
this crucial difference in the geometry of the two driver 
types,  JIS  screws  will  be  damaged  by  standard  Phillips 
drivers  if  too  much  torque  is  applied.    JIS  screws  can 
usually be identified by the presence of a single dot, or 

by  an  “X”,  stamped  into  one  of  the  four  quadrants  of 

the cross-point depression (se

Figure 1

). 

 

Figure 1 

 A typical JIS Screw 

Supplies Needed 

The  following  supplies  will  be  needed  to  complete  the 
teardown,  cleaning,  lubrication,  and  reassembly  of  the 
BH2-5RE modular revolving nosepiece assembly. 

 

Cleaning solvent (see recommendations below) 

 

Lubricant (see recommendations below) 

 

Adhesive, black (item S1 of 

Appendix 1

) 

Recommended Lubricant Types 

Plastilube®  Brake  Grease  or  Mobilgrease28®  grease 
(item  S2  o

Appendix  1

)  are  recommended  for  use  in 

the  BH2-5RE  modular  revolving  nosepiece  assembly.  
Both  Plastilube® Brake Grease  and Mobilgrease28®  are 
medium-consistency  greases  which  will  remain  stable 
and serviceable for many years to come.    

Summary of Contents for BH2-5RE

Page 1: ...ribute this PDF document in its entirety for personal non commercial purposes only provided that the contents are not modified in any way including the copyright notices contained herein This document...

Page 2: ...onary Base from the Turret 10 Clean Grease from the Various Components 11 Reinstall Stationary Base into Revolving Turret 11 Apply Ring of Grease for the Perimeter Balls 11 Reinstall the Perimeter Bea...

Page 3: ...0 Figure 20 Remove the threaded retaining ring 10 Figure 21 Remove the perimeter bearing balls 10 Figure 22 Lift and remove the stationary base 10 Figure 23 Reinstall stationary base into revolving tu...

Page 4: ...lympus BH2 5RE Modular Revolving Nosepiece Page 4 of 18 Revision 3 Figure 45 BH2 5RE ready to be put back into service 15 Figure 46 Revolving turret with severely worn mechanical detents 17 Figure 47...

Page 5: ...on revolving modular nosepiece assembly used on the Olympus BHS BHSP BHT and BHTP microscope stands This procedure is also applicable the BH2 6RE six position modular revolving nosepiece assembly due...

Page 6: ...due to solvent absorption The list of solvents generally considered safe for nylon includes acetone diethyl ether heptane mineral spirits naphthalene and turpentine Before Starting the Overhaul Remove...

Page 7: ...ve unless the proper tool is used Do not attempt to remove the slotted lock ring from the pivot adjustment screw unless you have access to such a tool since the slot in the lock ring will likely be da...

Page 8: ...causing any damage to the fragile brass threads in the revolving turret Figure 10 Insert screwdriver into bores to lock turret Loosen and Remove the Slotted Lock Ring Hold the turret assembly by gras...

Page 9: ...taked in place with adhesive and can be surprisingly stubborn to remove so be sure to use the proper JIS screwdriver to prevent damaging the screw heads It might also be helpful to heat the screws wit...

Page 10: ...ter punch or nailset tool into one of the five detent notches in the revolving turret instead of into one of the four tooling holes in the threaded retaining ring or the revolving turret will be irrep...

Page 11: ...of the revolving turret see Figure 24 Do not apply too much grease here to minimize the squeeze out that will occur when the threaded retaining ring is reinstalled to hold the stationary base into the...

Page 12: ...that the center pivot bore has been greased reinstall the bearing ball into the freshly greased center pivot bore The grease will hold the center pivot bearing ball in the proper position during subs...

Page 13: ...with the other hand The motion of the turret should not feel gritty erratic or excessively stiff If it does loosen the slotted lock ring readjust the pivot adjustment screw and retighten the slotted...

Page 14: ...suitable JIS screwdriver to reinstall three M2X3 countersink screws to secure the protective cover onto the stationary base see Figure 39 Figure 39 Secure protective cover using three screws Reinstall...

Page 15: ...rubber grip ring Use dry cotton swabs lightly dampened with isopropyl alcohol to thoroughly remove any adhesive squeeze out see Figure 44 Figure 44 Remove any adhesive squeeze out Ready for Service Th...

Page 16: ...f the stationary base If there is excess play in the center pivot ball such that the turret is not held in the exact center point the whole turret may move slightly resulting in poor objective centeri...

Page 17: ...lored plating on the exposed surface When the hard plating in the area of the mechanical detents begin to wear away as a result of severe use without routine cleaning and re greasing of the detents th...

Page 18: ...document Item Description Manufacturer Manufacturer Model Vendor Vendor Price S1 E6000 adhesive black 2 oz E6000 Amazon 8 22 S2 Plastilube Brake Grease 75 cc Plastilube ATE70015 Amazon 10 88 Plastilu...

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