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Olympic VC-19D, Operator'S Manual

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Olympic VC-19D Operator'S Manual Download Page 3

3

TABLE OF CONTENTS

Introduction

4

Safety regulations

4

Electric and pneumatic connections

4

Holding - Transportation

5

Maintenance of cooling unit

5

Technical data & Dimensioning

5

Lubrication

5

Panel Adjustments

6

Operation

7

Maintenance

7

VC-19D Assemblying

8

VC-19D Hot Station Head Assembly

9

VC-19D Hot Station Support Base with Ø160 Cylinder Assembly

10

VC-19D Cold Station Head Assembly

11

VC-19D Cold Station Support Base with Ø160 Cylinder Assembly

12

VC-19D Bottom Base Valves Assembly

13

VC-19D Projector

14

VC-19D FRL with components

14

VC-19D Top Valve assembly with components

14

VC-19D Pneumatic Diagram

15

VC-19D Electrical Diagram

16

VC-19D Electronic Board Diagram

17

VC-19D Troubleshooting

18

VC-19D Operator’s manual 

OLYMPIC

Summary of Contents for VC-19D

Page 1: ...1 VC 19D VER ASM 01217 OPERATOR S MANUAL VC 19D Operator s manual OLYMPIC ...

Page 2: ...2 VC 19D Operator s manual OLYMPIC ...

Page 3: ...D Hot Station Head Assembly 9 VC 19D Hot Station Support Base with Ø160 Cylinder Assembly 10 VC 19D Cold Station Head Assembly 11 VC 19DColdStationSupportBasewithØ160CylinderAssembly 12 VC 19DBottomBaseValvesAssembly 13 VC 19D Projector 14 VC 19D FRL with components 14 VC 19D Top Valve assembly with components 14 VC 19D Pneumatic Diagram 15 VC 19D Electrical Diagram 16 VC 19D Electronic Board Diag...

Page 4: ... when working on the machine Consult it wheneveryouareinneedofinformationorexplanation Do not remove or deface the safety danger warning or instruction signs Replace any missing or illegible Danger Warningorinstructionssigns Never use the machine if you notice any damaged electric wires Never install the machine outdoors or in any place with a lot of moisture WARNING Use only original spare parts ...

Page 5: ... the lubricator oil is consumed within 20 25 days approximately If this does not occur adjust the oil flow using the adjuster on upper part of lubricator We recommend the use of ISO Class V632 or ISO 3448 oil Once per week lubricate all moving partsofthemachine Cooling gas type R404A Cooling gas qty 470gr Compressor Power 1 2 Hp COOLING UNIT SPECIFICATIONS Use only ISO CLASS V632 or ISO 3448 oil O...

Page 6: ...n a more shallow angle Panel Adjustments 1 3 5 4 6 2 Panel Adjustments 1 Hot Station Temperature Set the temperature from 60 to 110 C Temperature is a basic factor for the crimping Choose the higher temperature according the material you use for higher crimping result Suggested Temperature 110 C To adjust thermoregulator press the DOWN arrow When the digits start blinking use the UP and DOWN arrow...

Page 7: ...ttingtime Maintenance Once a week lubricate the rod of the cylinders ASM 00694 with oil type SAE 30 Once a week check the oil level of the air pressure lubricator P1 and add oil type ISO Class V632 or ISO 3448 or something similar Once a month clean the radiator Every six months check the good operation of the lubricator Note The lubricator must drip approximately one drop every 20 operation cycle...

Page 8: ...ge 9 Hot Station Support Base with Main Cylinder page 10 Cold Station Head Assembly p age 11 Cold page 12 Station Support Base with Main Cylinder Bottom Valve Assembly Page 13 Projector with rest of Pneumatics Page 14 VC 19D Operator s manual OLYMPIC ...

Page 9: ...PNE 01090 FISH EYE UNIVERSAL JOINT M16x1 5 2 125 PNE 01164 CB DOUBLE EAR FLANGE Φ100 1 126 PNE 01169 Φ80 DOUBLE EAR FLANGE 1 138 CAS 00160 VC 19D MALE MOULD HOLDING BASE 1 145 REV 00530 VC 19 CYLINDER JOINT PIN 2 146 REV 00531 VC 19 ROTATING BASE PIN 2 147 REV 00535 VC 19 HOLDING WASHER Φ50 1 149 REV 00538 VC 19 Φ50 HOUSING SHAFT 1 150 REV 00541 Φ20 PIN 2 151 REV 00542 VC 19 Φ16 PIN 2 156 REV 0055...

Page 10: ...NCER 1 4 PLASTIC BLUE 1 107 PNE 00171 REDUCING NIPPLE 1 4 1 2 1 112 PNE 00213 CAP ALLEN OR 1 4 1 115 PNE 00725 SOLENOID VALVE 1 4 5 2 1Ρ 1 118 PNE 00951 REDUCER TAPER 3 4 1 2 1 BOM ID PartNo Description Qty 132 PNE 09925 ELBOW MALE ADAPTOR 8 1 4 1 144 REV 00376 NUT CUSTOM M36X2 0 1 152 REV 00543 GUIDE INTERNAL THREADED WASHER 1 153 REV 00544 WASHER CUSTOM Φ20 4 155 REV 00557 GUIDE CYLINDER 1 178 P...

Page 11: ...L JOINT M16x1 5 2 125 PNE 01164 CB DOUBLE EAR FLANGE Φ100 1 126 PNE 01169 Φ80 DOUBLE EAR FLANGE 1 BOM ID PartNo Description Qty 138 CAS 00160 VC 19D MALE MOULD HOLDING BASE 1 145 REV 00530 CYLINDER JOINT PIN 2 146 REV 00531 ROTATING BASE CONNECTION PIN 2 147 REV 00535 HOLDING WASHER Φ50 1 150 REV 00541 Φ20 PIN 2 151 REV 00542 Φ16 PIN 2 156 REV 00558 SLIDING BODY GUIDE 2 178 PNE 09916 ELBOW MALE AD...

Page 12: ...ETURN VALVE 1 4 1 103 PNE 00094 SILENCER 1 4 PLASTIC BLUE 1 107 PNE 00171 REDUCING NIPPLE 1 4 1 2 1 112 PNE 00213 CAP ALLEN OR 1 4 1 115 PNE 00725 SOLENOID VALVE 1 4 5 2 1Ρ 1 118 PNE 00951 REDUCER TAPER 3 4 1 2 1 132 PNE 09925 ELBOW MALE ADAPTOR 8 1 4 1 144 REV 00376 NUT CUSTOM M36X2 0 1 152 REV 00543 GUIDE INTERNAL WASHER 1 155 REV 00557 GUIDE CYLINDER Φ22 1 163 RUB 00131 RUBBER CAP 4 178 PNE 099...

Page 13: ...RALLEL 1 8 2 10 PNE 00059 NIPPLE TAPER 1 4 M 1 4 M 1 11 PNE 00213 CAP ALLEN OR 1 4 2 12 PNE 01040 MANIFOLD 1 4 6 STATIONS 1 BOM ID PartNo Description Qty 13 PNE 00608 SAFETY VALVE 1 4 P T 6 bar 1 14 PNE 09923 ELBOW MALE ADAPTOR 4 1 4 1 15 PNE 00082 MANIFOLD 1 4 4 STATIONS 1 16 PNE 00896 SILENCER 1 4 1 17 PNE 09921 STRAIGHT MALE ADAPTOR 8 1 4 2 18 PNE 01097 STRAIGHT MALE ADAPTOR 6 1 8 4 19 PNE 0992...

Page 14: ... MALE 1 8 Ø4 2 116 PNE 00741 SILENCER SPRING REGULATOR 1 8 2 178 PNE 09916 ELBOW MALE ADAPTOR 4 1 8 1 461 ASM 00461 VALVE ELECTRIC PILOT 5 2 G1 8 24V 1 VC 19D FRL with components VC 19D Top Valve with components 304 303 91 114 84 132 BOM ID PartNo Description Qty 84 PNE 00001 FRL G1 4 SIZE 300 1 91 PNE 00023 MALE FEMALE ELBOW 1 4 1 303 PNE 00204 OFF SET MALE TEE 4050 1 4 1 114 PNE 00619 MALE HOSE ...

Page 15: ...PNE 09948 CYLINDER ACE Φ50Χ50 B ASM 00461 VALVE 5 2 1 8 24V C PNE 09946 CYLINDER ACE 80x100 D ASM 00694 CYLINDER SI 160x240 E PNE 00725 VALVE 1 4 5 2 1Ρ F PNE 00074 NON RETURN VALVE 1 4 FEMALE G PNE 01163 CYLINDER ACE Φ100x100 I PNE 01015 CYLINDER ACQ 40X120 J PNE 00001 FRL G1 4 SIZE 300 K REV 00453 RESTRICTOR 1 8 M 1 8 F Φ1 0 L PNE 00741 SILENCER REGULATOR 1 8 HOT STATION COLD STATION ...

Page 16: ...ULATOR R38S N1 N2 ELE 00664 DRIVER 1W 230V R ELE 00660 HEATING ELEMENT 230V 900W M ASM 01228 VC 19D COOLING UNIT L1 ELE 00407 LED BAR L2 L3 ELE 00663 PUNT 1 LED 32 ROSSO 1W 3 8VDC B ELE 00331 BRIDGE 10A 1000V F1 ELE 00336 CHINT NB1 63C10A F2 F3 ELE 00378 FUSE 6A 5X20 F4 F5 ELE 00377 FUSE 4A 5X20 S1 S2 ELE 00516 HEAD TEMPERATURE SENSOR C1 C9 COIL 24 VAC U PCB 00028 M USE T1 T2 ELE 00076 POTENTIOMET...

Page 17: ...T4 BUTTON b1 INPUT2 STOP b2 INPUT7 BUTTON b3 INPUT3 BUTTON b4 INPUT5 STOP b5 INPUT8 BUTTON b6 INPUT6 INPUTS SV1 HOT STATION CYLINDER ACQ Φ40x120 HOT STATION CYLINDER ACE Φ100x100 HOT STATION CYLINDER ACE Φ80x100 HOT STATION CYLINDER SI Φ160x240 SV3 COLD STATION CYLINDER ACQ Φ40x120 COLD STATION CYLINDER ACE Φ100x100 COLD STATION CYLINDER ACE Φ80x100 COLD STATION CYLINDER SI Φ160x240 OUTPUTS SV2 SV...

Page 18: ...enoid L1 Fault at main board Pedal1 led on Pedal1 led off on off Cylinders Ø160 Ø80 Ø100 are not working SV2 output led Fault at Butt1 and or Butt2 Butt1 and or Butt3 led on Butt1 and or Butt3 led off Solenoid L2 Fault at main board on off Cooling unit is not working Fault at on off switch SW2 Fault at thermocouple TH2 Upper cylinder Ø50 is not working Fault at on off switch Solenoid C7 Cylinder Ø...

Page 19: ...19 Notes VC 19D Operator s manual OLYMPIC ...

Page 20: ...20 4 Papazoglou str GR 17778 Athens Greece email info hydrotab gr website www hydrotab gr REV D VC 19D Operator s manual OLYMPIC ...

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