background image

Calstar 

操作及保養

明書

 

OPERATION AND MAINTENANCE 

HANDBOOK

 

A10Ex

 

 

                                            18 

 
 
 
 

 

 

 

8.0 

開箱

 (

UNPACKING

 

開箱之

步驟如下

 (For unpacking the unit, follow the steps)

 

 

打開木箱之上蓋

 (Take the wood case lid away) 

 

撬開木箱與棧板連接之處

 (Separate the wood case bottom from the side walls) 

 

將木箱往上拿走

 (Take off upwards the wood case side walls) 

 

松掉固定在棧板上之螺絲

 (Unscrew the screws that fix the unit on the support pallet) 

 

本機器將顯示原來的風貌

﹐並不需要任何準備及處理﹒

 (Then the unit appears in its definitive 

configuration and does not need any further preparatory treatment) 

 

9.0 

安裝

 (INSTALLATION) 

本機器必需安裝在開放

﹑通風及視線良好之地方﹐

通風可以是外力或自然方式

 (The unit 

must be installed in an open place, or in any case in a well-ventilated and well-lighted place.  

The ventilation of the place can be natural

 

機器的四面必需距離牆壁

50

公分以上

﹐以確保通風及散熱效果﹒

 (It is necessary that every side 

of the unit is at least 50cm away from the wall in order to allow efficient ventilation and cooling.) 

 

最好將機器安裝在能負荷此機器重量的瓷磚或水泥地板上

(Locate the unit on a flat floor to 

support the declared weight of the unit and its maximum load, tiled or cemented, if possible.) 

 

電源之裝備必須按照當地有關溶劑回收之規定來安裝

 (The electrical outlet place must matches 

the local regulation regarding to the ”Settlement of the solvent recovery manipulator treatment”. ) 

 

回收機、控制箱、風機、加熱器安裝前須進行下列檢

查,若不符合要求,不允許使用。

 (The 

Solvent Recovery machine, control box, axial flow fan, and the heater must be inspected before 

machine installed. The unit is not allowed to operate if it does not meet the requirements.

)

 

a.

 

回收機、控制箱、風機、加熱器有無防爆合格證編號;

 (Whether The Solvent Recovery 

Machine, control box, axial flow fan, and the heater have anti-explosion certificate;) 

b.

 

回收機、控制箱、風機、加熱器防爆標誌是否符合爆炸性氣體混合物環境使用;

 

(Whether the Solvent Recovery Machine , control box, axial flow fan, and the heater have an 

anti-explosion sign which indicates for explosive mixtures environment use;) 

c.

 

回收機、控制箱、風機、加熱器所有防爆零件無裂紋和無影響防爆性能的缺陷

; (Whether 

The Solvent Recovery Machine , control box, axial flow fan, and the heater have no cracks or 

damages parts which may causes the deterioration of the explosion-resistance performance; ) 

d

、控制箱、風機、加熱器電纜引入裝置正確選用電纜,進入防爆腔的電纜直徑與密封圈的孔

徑相匹配,根據密封圈端面標記選擇最小電纜外徑,保證旋緊壓緊螺母後,使密封圈與
電纜間及密封圈與引入裝置體之間間隙符合防爆要求。

 (

Whether the cables for the 

control box, axial flow fan, and the heater are connected to the correct choice of cable 

installation.

 

9.1

 

固定機器

 (Unit set up on the floor) 

為了工作上之安全起見

﹐本機器必須以螺絲固定在地板上﹒為此﹐請使用機架上四個螺絲孔

錯誤方式

                    

正確方式

 

 

Summary of Contents for Calstar A10Ex

Page 1: ...CONTACT 866 774 4531 EMAIL SALES OLYMPIC EQUIPMENT COM 18935 59TH AVE NE ARLINGTON WA 98223 SOLVENT RECOVERY MACHINE OPERATION AND MAINTENANCE HANDBOOK Calstar A10Ex...

Page 2: ...AINTENANCE HANDBOOK A10Ex 2 A10Ex Parts Description 01 Frame 02 shell 03 Ex Tag 04 machine tag 05 shotpin of tank cover 06 tank cover 07 beam of tank cover 08 safety valve 09 locking structure 10 tank...

Page 3: ...OPERATION AND MAINTENANCE HANDBOOK A10Ex 3 12 venting valve 13 electrical box 14 sealed screw of exhaust heat transfer oil 15 Ex heater 16 handle 17 outlet of recovered solvent 18 steam temp meter 19...

Page 4: ...Unpacking Page 14 9 0 Installation Page 14 9 1 Unit set up on the floor Page 15 10 0 Setting at work Page 15 10 1 Electrical connection Page 15 10 2 Pipe connection for recovered solvent Page 16 11 0...

Page 5: ...Calstar OPERATION AND MAINTENANCE HANDBOOK A10Ex 5 23 0 Scrapping Page 29 24 0 Appendix The Properties of Various Solvents Page 30 0 0 SYMBOLOGY...

Page 6: ...0Ex 6 No Water apply to the fire No Smoking Any Fire is prohibited Don t Touch High Temperature Area Using Glasses during the job Using Gas mask during the job Using Gloves during the job Don t Touch...

Page 7: ...umption The self protections of this equipment are Overload Protection System Emergency Shutoff Protection System Over Timing Protection System Over Pressure Protection System Over Heat Protection Sys...

Page 8: ...em for Solvent Recovery Machine with label ExdIIBT6 The design of Anti Explosion matches the government requirement of GB3836 1 2010 and GB3836 2 2000 The electric cable matches the government require...

Page 9: ...mum surface temperature group T5 100 Explosive mixture level ANTI EXPLOSION model ANTI EXPLOSION labeling of products 1 4 2 2 Basic parameters Applied Voltage AC110V Applied Frequency 50 60Hz Applied...

Page 10: ...sive mixture level ANTI EXPLOSION model ANTI EXPLOSION labeling of products 1 4 4 2 Basic parameters Applied Voltage AC110V Applied Frequency 50 60Hz Applied Currency DKX60Ex 32A 1 5 Working environme...

Page 11: ...for replacements The unauthorized replacement is prohibited After overhauling and when assembling secure the screws and bolts to their according places and fixed tight Any use of the Solvent Recovery...

Page 12: ...f while exceeding the normal recovery time the timer will automatically stop the distillation cycle the electro blowing fan will continue to operate cooling down the temperature until the unit automat...

Page 13: ...DESCRIPTION OF MAIN COMPONENTS MATERIAL The ANTI EXPLOSION surface frame of the control box heater and the air compressors are made of aluminum alloy SS304 The tank and the tank lid are made of SS304...

Page 14: ...ration and Maintenance Handbook during operation the Solvent Recovery Machine may cause residues to overheat and emit smoke The main reasons are as followed If the residues within the Solvent Recovery...

Page 15: ...hine After 12 hours of cooling thoroughly clean the tank If the unit is not fully cool down opening the tank lid will ignite a fire 2 Working environment should have correct ventilation and efficient...

Page 16: ...or example nitrogen cellulose from nitro painting residues When this happens please remain calm cut out the electrical feeding of the unit and let the unit cool down External forces fanning or sprinkl...

Page 17: ...vent steams In order to avoid dangerous emissions of steams it is necessary not to open the lid when the steam thermometer temperature is lower than the boiling point of the treated product 6 1 2 Pay...

Page 18: ...load tiled or cemented if possible The electrical outlet place must matches the local regulation regarding to the Settlement of the solvent recovery manipulator treatment The Solvent Recovery machine...

Page 19: ...the work place It is necessary for the presence of a feeding sectioning device by manual control This device is able to allow the separation of the unit electrical equipment from the general feeding...

Page 20: ...carefully and learn the terminology and the controls function of the unit in a correct and exhaustive way 11 0 CONTROLS 11 0 1 A10Ex IC A10Ex Control Box and IC Control Panel displayed below Control...

Page 21: ...to be recovered It is therefore necessary to know the technical characteristics of the specific solvent to be recovered and in particular its boiling point The thermostats setting must be executed by...

Page 22: ...e timer settings should be set as followed Upon the first use of the unit assistance is required throughout its working T1 T2 3hrs Set the timer with the 3 hours as described in the picture When switc...

Page 23: ...s overheating and emission of smoke After complete control box setting remember to screw up the control box tightly Under any circumstances don t change or replace the control box parts by yourself An...

Page 24: ...18 Maximum absorption 9 5 A Power Voltage 110 60HZ ACV HZ Control Voltage 24 DCV Heating method HTM indirect heating oil Length 655 Width 505 Height 1050 Weight 62 Kg Working temperature 50 190 Ideal...

Page 25: ...on of electrostatic charges bunching 13 2 Check of the steam pipes and lid seal This check must be executed before every distillation cycle and is necessary to make sure of the absence of obstructions...

Page 26: ...rking efficiency if the solvent is foamy or very thick appropriately reduce the input capacity Clean the edges of the lid and close the lid 13 1 Place an empty and clean tank for the recovered solvent...

Page 27: ...n cycle Never open for any reason the lid before the end of the distillation cycle 16 0 RESIDUALS DISCHARGE AND UNIT CLEANING Pictured below The tank must be cleaned from residuals at the end of every...

Page 28: ...Clean the inside of the tank from all the distillation residuals using if necessary a non metallic and not a sharpened tool Clean the tank upper edge and the lid seal from distillation residuals to gu...

Page 29: ...led workers 18 0 CLEANING At least once a month keep the condenser carter and wings free from dust and or fouling to avoid the efficiency decrease of the steam cooling system For cleaning it is suffic...

Page 30: ...Institute of Chemical Co Neo SK OIL TOTAL K3120 ESSOTHERM 550 DIATHERM 80 etc It is necessary to make sure that the oil does not have a humidity rate more than 2 In fact the presence of water in the...

Page 31: ...device and spare parts are prohibited Promptly replace the seal for the electricity importing device when it wears out or degenerates The manufacturer has spare parts To purchase it please contact the...

Page 32: ...and the automatic switching off at the end of the cycle D The unit does not recover all of the polluted solvent content Check if the setting of the thermostats is correct E The unit works but the rec...

Page 33: ...there is a leakage within the lid please replace it with a new one Check the state of the seal H The solvent comes out hot Check if the electro blowing fan works correctly Check if the electro blowin...

Page 34: ...ene 137 000 0 8540 03 Trimethylbenzene 164 700 0 8650 04 Tetramethylbenzene 205 000 0 9020 05 Ethyl acetate 77 000 0 9000 06 Butyl acetate n 126 300 0 8820 07 Butyl acetate sec 112 200 0 8700 08 Monog...

Page 35: ...000 1 3492 25 Perchloroethylene 121 200 1 6230 26 Trichloroethylene 87 190 1 4640 27 MEK Methyl ethylketone 79 640 0 8049 28 Acetone 56 100 0 7905 29 Methylisobutylketone 115 900 0 8000 30 Cyclohexano...

Reviews: