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Page 14

31. 

Locate 

Black T- Hinges (P).

Attach Hinges to Door Trim of 

Door (Q)

using 1-1 1/2” Bolt with Black Head. 

Note - Door is Pre-drilled for Bolt. Tighten #10 Silver Bolt using wrench.  Finish Hinge by securing with 
2 - 3/4” Black Screws. Drill small pilot holes first to prevent wood from splitting. Complete both Doors.(4 Hinges)

Left Door has
Flange (Vertical
Door Stop)

32. 

Starting with Right Door First, lift and position in door opening. Leave a gap on right side and

bottom of approximately 1/8”. Use a shingle to shim the door at bottom to help 
position door evenly. When door is aligned correctly, screw Hinge into Vertical Door Frame Trim
with 2” Black Hinge Screws. Use only 1 screw initially per hinge until both door alignments are 
confirmed. Drill pilot holes to prevent wood from splitting.

1/8”
gap

1 - 2” screw per
Hinge initially.

33. 

Position Left Side Door (with Flange) as per 

Step 32

. Once again, use only 1 screw per hinge

initially to secure Door to Vertical Door Frame Trim.

Left Side Door

1/8” gap

3/4” Black
Screws

1 1/2” Bolt
with Black Top

Pre-Drilled

#10 Nut with Washer
- Silver

Left Door with Hor. Trim Up.

Summary of Contents for Grand Garden Chalet 6X3

Page 1: ...nstruction manual when building your Grand Garden Chalet and retain the manual for future maintenance purposes Some of the safety and usage measures you may wish to consider include If the product is elevated any structural and building code requirements are solely the customer s responsibility and should be abided by In high or gusty wind conditions it is advisable to keep the structure securely ...

Page 2: ...ection H 1 Front Horizontal Trim 1 2 x 3 1 2 x 73 3 4 O 2 Vertical Door Frame Trim 1 2 x 2 1 2 x 64 R 2 Front Filler Trims 1 2 x 1 1 2 x 61 1 2 S 2 Front Corner Trims 1 2 x 3 1 2 x 67 1 2 T 2 Front Side Corner Trims 1 2 x 2 1 2 x 68 angle cut end U 2 Rear Corner Trims 1 2 x 3 1 2 x 72 V 2 Rear Side Corner Trims 1 2 x 2 1 2 x 70 angle cut end W 1 Rear Center Trim 1 2 x 2 1 2 x 72 X 2 Side Facia Tri...

Page 3: ...rdware Kit Provided Safety Glasses Work Gloves Safety Equipment Required Not Provided Ladder Screw Gun Drill Tape Measure Hammer Wood Clamp Level Pliers Tools Required Not Provided Silver Barrel Bolt Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com BB Barrel Bolt Silver Utility Knife Page 3 1 8 3 8 Drill Bits 1 1 2 Bolt with Black Head Silver Nut and Washer 1 1 4 1 ...

Page 4: ...Side Wall Stud with 1 1 1 4 finishing nail per piece of siding Nail 1 up from bottom of each siding piece Complete both Side Wall Panels Flip Wall Panel Over Side Wall Stud D Back Wall Stud E 3 Locate Back Wall Panel C and Back Wall Stud E Position and attach stud as per Step 1 Flip over and complete wall by securing wall siding to stud with 1 1 4 nails as per Step 2 Side Wall Panel B angled top B...

Page 5: ...all Siding Flush with Floor Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 5 4 Lay out Floor and wall panels and become familiar with their location Make sure to position panels right side up so water is directed away from and not into shed See Side Wall Panel Siding angle top orientation for correct positioning Front Back Wall Panels Side Wall Panel Front Na...

Page 6: ...holding the Side Wall Panel position a Back Wall Panel C in rear corner Important Align Wall Siding Flush with Floor Framing Wall Siding Flush with Floor 7 With Side and Back Wall correctly positioned attach together at top middle and bottom of vertical wall frames with 3 2 1 2 screws Optional Caulking seams will help prevent moisture from entering at seam Caulking not included in kit ...

Page 7: ...sition right Side Wall Panel on Floor as per Step 5 right Side Wall Panel Gap at Front Back Wall Panel 10 Attach right Side Wall Panel framing to Back Wall framing as per Step 7 Expert Advise If you re placing the shed tight up against a fence or wall you may consider attaching the Rear Center Trim W on Back Wall seam first See Step 36 Attach both Back Walls together secure Rear Center Trim then a...

Page 8: ...iding at top of Front Narrow Wall Panel Front Narrow Wall F Wall Framing Flush 12 Align wall siding flush with Floor Framing When correctly positioned attach together at top middle and bottom of vertical wall frames with 3 2 1 2 screws Wall Siding Flush with Floor Framing 13 Align and attach the second Front Narrow Wall Panel as per Step 12 14 Locate Door Header G and place on top of Front Narrow ...

Page 9: ...hed together check alignment with the floor When positioned correctly fasten bottom wall framing to floor using 4 2 1 2 screws per wall panel 2 only for Front Narrow Wall Panels Check Door Opening making sure it is 41 wide 17 Locate Front Horizontal Trim H and place above Front Narrow Wall Panel siding Trim should sit flush with Side Wall Siding When aligned correctly attach with 8 1 1 4 finishing...

Page 10: ...orts and secure with 4 1 1 4 finishing nails Complete 2nd Shelf if desired as per Steps 18 19 5 20 Lay Roof Panel K on flat level ground Note overhanging Outside Shingles have been removed to avoid shipping damage and will need to be installed now Locate L M N Shingles There are 6 5 wide x 16 long L Shingles 4 6 wide x 16 long M Shingles and 2 6 wide x 12 long N Shingles Position and attach L Shin...

Page 11: ...ch second M Shingle 6 wide in line with 3rd row of shingles Shingle M will partially cover Shingle L Secure with 2 7 8 Shingle nails 8 from Butt Complete attachment of 3rd 5 wide L Shingle Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 11 6 Wide Shingle M Slide under 1 4 gap N a i l 8 f r o m B u t t Nailing Line Flush with L Shingle 2nd Row of Shingles 8 f r...

Page 12: ...nd place and attach N Shingle 6 wide x 12 long in line with 5th and final row of shingles Shingle N will partially cover Shingle L Secure with 2 7 8 Shingle nails 10 from Butt 25 Complete attachment of Shingles on opposite Roof Panel Side following Steps 20 24 Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 12 12 Long Shingle N 1 0 F r o m B u t t L M M L N Co...

Page 13: ...ing nails Complete both sides 28 In the front screw from Door Header into Roof Panel with 3 2 1 2 screws Screw on angle so tip does not go completely through roof panel Flush with wall framing Upper Door Stop not shown Left Door Right Door Hor Door Trim flush with Outside gap Inside Door Flange 1 2 x 2 1 2 x 61 3 8 30 Locate both Doors Q s and Door Flange HH Flip Left Door over on flat level groun...

Page 14: ...ion in door opening Leave a gap on right side and bottom of approximately 1 8 Use a shingle to shim the door at bottom to help position door evenly When door is aligned correctly screw Hinge into Vertical Door Frame Trim with 2 Black Hinge Screws Use only 1 screw initially per hinge until both door alignments are confirmed Drill pilot holes to prevent wood from splitting 1 8 gap 1 2 screw per Hing...

Page 15: ...d attach in each front corner with 6 1 1 4 finishing nails Filler Trim acts as a nailing strip only and will be covered up in Step 35 Front Filler Trims R 36 Position Front Corner Trims S 3 1 2 wide and a Front Side Corner Trims T angle cut 8 deg at top 2 1 2 wide in each front corner When correctly aligned attach each with 6 1 1 4 finishing nails Front Side Corner Trim T 2 1 2 wide Angle cut 8 de...

Page 16: ...h 6 1 1 4 finishing nails Align and attach Rear Center Trim W between Back Wall Panel seams with 6 1 1 4 finishing nails Rear Center Trim W 37 Place Side Facia Trims X tight agains front corner trim and tight up against Roof Panel Attach with 4 1 1 4 finishing nails Rear Corner Trim U Rear Side Corner Trim V angle cut 8 deg at top Rear Trim overlaps Side Trim 39 Position Upper Rear Horizontal Trim...

Page 17: ... BB Bolt with 3 4 Black Screws Drill pilot holes to prevent wood from split ting Important Drill shallow Pilot Holes to prevent splitting 43 Attach Black Barrel Bolt BB as illustrated above with 3 4 Black Screws Note how female part of Barrel Bolt is positioned higher than male Do a dry run first to position Barrel Bolt correctly Important Drill pilot holes with 1 8 drill bit prior to securing wit...

Page 18: ...th 2 1 1 4 screws To align correctly close Doors in best close Door position Mark and attach Drill pilot holes to prevent splitting CC DD 46 If Upper Door Stop EE is not already attached in Step 15 you can attach now Center on the Front Horizontal Trim Part H and from the inside attach on an angle with 2 2 1 2 screws Be sure to pre drill with 1 8 bit to prevent wood from splitting Toll Free 1 888 ...

Page 19: ...er to the original color we suggest that you treat the wood with a good oil base wood stain You may also wish to paint your new shed rather than stain it In both cases we recommend that you consult with a paint and stain dealer in your area for their recommendations The materials contained in this Assembly Manual may be downloaded or copied provided that ALL copies retain the copyright and any oth...

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