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OLT Garden Chalet, Assembly Manual, Page: 9 / 19

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OLT Garden Chalet Assembly Manual Download Page 9

14.

 

Secure shelf to shelf supports with 

4 - 1 1/2” Finishing Nails (K)

15.

 

Complete positioning and attachment of second shelf as per 

Step 13 - 14.

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Page 9

16. 

Lay 

Roof Panel (3)

 on flat level ground. Note, overhanging Outside Shingles have been 

removed to avoid shipping damage and will need to be installed now. Locate

 3A ,3B, 3C & 3D 

Shingles

. There are 3 - 5” wide x 16” long

 3A

 

Shingles

, 3 - 6” wide x 16” long 

3B Shingles

,  

3 - 5” wide x 15” long 

3C Shingles

 and 2 - 6” wide x 7” long 

3D Shingles

. 

Align Roof Panel so thick end of 
Shingle (butt end) is facing front. 
 
Extra shingles are included.

3A

3B

3C

3D

3

3A

3B

3C

3D

Summary of Contents for Garden Chalet

Page 1: ...ilding code requirements are solely the customer s responsibility and should be abided by In high or gusty wind conditions it is advisable to keep the structure securely grounded Have a regular maintenance plan to ensure screws doors roof and parts are tight Garden Chalet 4X2 Bevel Assembly Manual Page 1 Revision 16 August 25 2020 In the event of a missing or broken piece simply call the Outdoor L...

Page 2: ...ction 1 1 Floor Section 20 5 8 x 45 1 4 x 2 1 2 1A 4 Floor Legs 1 1 2 x 3 1 2 x 4 Wall Section 2A 1 Left Angled Side Wall 18 1 2 x 67 2B 1 Right Angled Side Wall 18 1 2 x 67 2C 2 Bottom Plates for Angled Side Walls 1 1 2 x 1 1 2 x 15 1 2 2D 2 Rear Walls 22 5 8 x 67 2E 2 Bottom Plates for Rear Walls 1 1 2 x 1 1 2 x 19 5 8 2F 1 Door Header 1 1 2 x 2 1 2 x 41 Dado Cut 2G 1 Vertical Shelf Support 1 1 ...

Page 3: ...ves Safety Equipment Required Not Provided Ladder Screw Gun Drill Tape Measure Hammer Wood Clamp Level Pliers Tools Required Not Provided BB Silver Barrel Bolt Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com W Barrel Bolt Silver Page 3 1 8 3 8 Drill Bit 1 1 2 Black Headed Bolt with Silver Nut and Washer 1 1 4 C H E G J K M FF DD UU 1 2 x 2 3 4 Plywood Spacer 3 8 Wr...

Page 4: ...om Page 4 You can find the Square Drive Bit DD for the screws in the Hardware Kit Bag 2 Locate 2 Bottom Plates for Angled Walls 2C 1 1 2 x 1 1 2 x 15 1 2 and 2 Bottom Plates for Rear Walls 2E 1 1 2 x 1 1 2 x 19 5 8 Position plates flush to bottom of wall framing Pre drill wall framing approximately 3 4 from end with 1 8 drill bit to prevent wood from splitting 3 With bottom plate aligned flush wit...

Page 5: ...ar Wall 5 Align Rear Wall 2D flush to floor at the back Wall frames will be offset by approximately 5 8 when walls aligned correctly Optional Caulking wall seams will help prevent moisture from entering at seam Caulking not included in Kit Butt of siding even with wall framing Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 5 Front Bottom of wall siding will s...

Page 6: ...with 3 2 1 2 Screws C 7 Have helper hold wall in place while screwing down to floor with 2 2 1 2 Screws C Important Confirm alignment before attaching Position 2nd Rear Wall 2D on floor as per Step 5 6 Attach wall frames together at top middle and bottom with 3 2 1 2 Screws C Screw second rear wall down to floor with 2 2 1 2 Screws C when aligned correctly Caulking wall seam is an option once agai...

Page 7: ... with 3 2 1 2 Screws C Screw wall plate to floor with 2 2 1 2 Screws C when correctly aligned Optional Caulking seams where wall and floor meet will help prevent moisture from entering at seam Caulking not included in kit Caulking 2 2 1 2 Screws 10 Locate Door Header 2F 1 1 2 x 2 1 2 x 41 dado cut and place between side wall framing with dado cut facing down and to the front Door Header 2F Dado cu...

Page 8: ...lled at top front Before attaching header to side walls have your helper hold header and wall steady Secure with 2 2 1 2 Screws C per side 12 Shelving may be mounted on left or right side of Chalet This manual illustrates the shelving being mounted on the left side First locate the Vertical Shelf Support 2G 1 1 2 x 1 1 2 x 35 Measure 19 from left side wall framing from the inside Mark position on ...

Page 9: ...ay Roof Panel 3 on flat level ground Note overhanging Outside Shingles have been removed to avoid shipping damage and will need to be installed now Locate 3A 3B 3C 3D Shingles There are 3 5 wide x 16 long 3A Shingles 3 6 wide x 16 long 3B Shingles 3 5 wide x 15 long 3C Shingles and 2 6 wide x 7 long 3D Shingles Align Roof Panel so thick end of Shingle butt end is facing front Extra shingles are in...

Page 10: ... for details 3A Align 3A Shingle tight against roof shingle 3A 3B Secure with 3 7 8 Shingle Nails Flush with other Roof shingles 18 Place and attach 3B Shingle 6 wide directly on top of Shingle 3A Shingle 3B will slide under 2nd row shingle Secure with 3 7 8 Shingle Nails M at least 9 from butt Place and attach a 3C Shingle 5 wide x 15 long in line with second row of shingles Secure with 3 7 8 Shi...

Page 11: ...essed 1 8 back from Header Header Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 11 22 From inside the chalet secure roof to wall framing and door header You will need to use 8 2 Screws D for the sides and rear and 4 2 1 2 Screws C angled from the header into the roof sheathing for the front header section Angle 2 1 2 Screws from header into plywood roof shea...

Page 12: ...Step 29 for corner trim alignment Do a dry run with both front and side corner trims Parts 4A 4E to confirm proper positioning before attaching front trim At the bottom trim will align with bottom of floor Attach with 6 1 1 2 Finishing Nails K per trim Complete both sides 1 8 offset from framing Tight under shingles Front Corner Door Trims 4A 1 2 overlap past siding butt 6 1 1 2 Finishing Nails Tr...

Page 13: ...her Pre Drilled Left door complete with hinges attached Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 13 1 2 screws per Hinge initially 25 Leave a gap on left side and bottom of door approximately 1 8 Use a shingle to shim the door at bottom to help position door evenly When door is aligned correctly screw hinge into vertical door frame trim with 3 2 Black S...

Page 14: ...additional 2 Black Screws H per hinge 1 2 Black Screw initially Complete with 2 additional 2 Black Screws per hinge when doors are positioned correctly Gap between doors will be covered by door flange 4C Door flange 4C to be positioned on left door 27 Open Left Door and position Door Flange 4C 1 2 x 2 1 2 x 61 3 8 flush against horizontal door trim making sure also to align evenly at top and botto...

Page 15: ...im 4I found in Step 33 Do a dry run to confirm location before attaching The bottom of the trim should be flush to the bottom of the floor When correctly aligned secure each piece with 8 1 1 2 Finishing Nails K Once again there are left right side rear corner trims Confirm before attaching Complete both sides 28 Locate and position Side Facia Trims 4D 1 2 x 2 1 2 x 21 3 4 angle cut both ends tight...

Page 16: ... 2 x 2 1 2 x 45 1 2 Position against rear horizontal filler and tight underneath roof shingles Attach with 6 1 1 2 Finishing Nails K 33 Locate and position Rear Corner 2 pcs and 1 Center Trim 4I 1 2 x 2 1 2 x 65 1 2 tight underneath horizontal filler and against rear corner trim Attach with 6 1 1 2 Finishing Nails K Complete both sides Position Center Trim to middle wall seam and attach with 6 1 1...

Page 17: ...ece between side skirtings and underneath rear and center trims Secure with 6 1 1 2 Finishing Nails K Locate Front Bottom Skirting 4L 1 2 x 2 1 2 x 41 1 4 and place between front corner door trims even with the bottom of the floor Secure with 6 1 1 2 Finishing Nails K 34 Locate Bottom Side Skirting 4J 1 2 x 2 1 2 x 21 1 8 and Bottom Rear Skirting 4K 1 2 x 2 1 2 x 45 1 4 pieces Starting with the si...

Page 18: ...ent wood from splitting 39 Install the Barrel Bolt Plywood Spacer UU 1 2 x 2 3 4 x 2 3 4 3 4 from top of the right door with 2 1 Silver Screws F Position the Interior Silver Barrel Bolt BB on the plywood spacer and attach with 4 3 4 Silver Screws G Tap barrel of bolt with Hammer to mark location on header Open door and Drill with a 3 8 bit Right Door Install 3 4 from top of Door 38 Attach Lower Do...

Page 19: ...r than stain it In both cases we recommend that you consult with a paint and stain dealer in your area for their recommendations The materials contained in this Assembly Manual may be downloaded or copied provided that ALL copies retain the copyright and any other proprietary notices contained on the materials No material may be modified edited or taken out of context such that its use creates a f...

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