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2 - BOILER RATINGS AND CAPACITIES

              Table 2 - Ratings and Capacities

BOILER 

MODEL 

NUMBER

 (1)

† NATURAL GAS

† PROPANE GAS

AFUE

 Input 

(3) 

Mbh

Heating 

Capacity 

(3) 

Mbh

(2)

 

NET AHRI

RATING 

Water, 

(3) 

Mbh

*HIGH 

ALTITUDE 

INPUT 

(3) 

Mbh

INPUT 

(3)

Mbh

HEATING 

CAPACITY 

(3)

Mbh

NET AHRI

RATING

*HIGH 

ALTITUDE 

INPUT 

(3) 

Mbh

INTERMITTENT 

IGNITION WITH 

VENT DAMPER

OMGC-8

262.5

220

191

236

245

206

179

220

83.9

OMGC-9

299

251

218

269

280

235

204

252

83.7

†   

Input rating for sea level to 2,000 ft. (610m) above sea level.

•  United States,

 over 2000 ft (610m) above sea level. Reduce input rate 4% for every 1000 ft (304m) above sea 

level.

•  *Canada,

 2000 ft (610m) to 4500 (1350m) above sea level, reduce input per table. Over 4500 ft (1350m) above 

sea level. Contact Provincial authority having jurisdiction.

+  Heating Capacity based on D.O.E. (Department of Energy) test procedure.

(1)    

Add model number suffice ‘P’ for Propane.

(2)

  

Net AHRI Water rating shown based on piping and pickup allowance of 1.15.  Consult manufacturer before selecting  

boiler for installations having unusual piping and pickup requirements, such as intermittent system operation,  

extensive piping systems, etc.

(3)

   

Mbh = 1,000 Btuh = British Thermal Unit Per Hour

 

- Ratings marked “Net AHRI Ratings” indicate amount of remaining heat input used to heat radiation or terminal units. Net 

AHRI Ratings shown are based on allowance of 1.15 in accordance with factors shown on AHRI Standard as published by 

The Hydronics Institute.

 

- Selection of boiler size should be based upon “Net AHRI Rating” being equal to or greater than calculated heat loss of the 

building.

 

- Consult manufacturer before selecting boiler for installations having unusual piping and pickup requirements.

BOILERS FOR USE AT HIGH ALTITUDE

Boiler is factory equipped for use at altitudes of 0-2,000 feet above sea level. 

For use at altitudes above 2,000 feet above sea level, input ratings are reduced by change in main burner orifice size.

For altitudes above 2,000 feet above sea level, input ratings should be reduced at rate of 4% for each 1,000 feet above 

sea level. Consult National Fuel Gas Code, ANSI Z223.1/NFPA 54, or manufacturer for correct orifice sizing information. 

In Canada, a high altitude conversion kit is available to convert to altitudes of 2,000 to 4,500 feet above sea level. Please 

consult your dealer.

Summary of Contents for OMGC-8D

Page 1: ...INSTALLATION OPERATION MAINTENANCE MANUAL C S A Certified For Natural Gas Or Propane Models OMGC 8D OMGC 8DP OMGC 9D OMGC 9DP An ISO 9001 2008 Certified Company Tested For 50 psi ASME Working Pressure...

Page 2: ...IONS Table 1 Dimensions BOILER MODEL NUMBER DIMENSIONS INCH FLUE DIAMETER A WIDTH OMGC 8 7 27 OMGC 9 7 30 Add 5 to height for vent Damper Figure 1 Dimensions Minimum acceptable height for Low Water Cu...

Page 3: ...ments such as intermittent system operation extensive piping systems etc 3 Mbh 1 000 Btuh British Thermal Unit Per Hour Ratings marked Net AHRI Ratings indicate amount of remaining heat input used to...

Page 4: ...Read this manual and understand all requirements before beginning installation SAFETY SYMBOLS WARNINGS The following defined symbols are used throughout this manual to notify the reader of potential...

Page 5: ...2 Where required by the authority having jurisdiction the installation must conform to the Standard for Controls and Safety Devices for Automatically fired Boilers ANSI ASME CSD 1 3 Boiler series is...

Page 6: ...cted indoor spaces All Outdoor Air Provide permanent opening s communicating directly or by ducts with outdoors A Two Permanent Opening Method Provide opening commencing within 12 inches of top and se...

Page 7: ...igure 2 Use or larger pipe Use pipe suitable for temperatures of 375 F 191 C or greater Individual boiler discharge piping shall be independent of other discharge piping Size and arrange discharge pip...

Page 8: ...e LOW WATER TEMPERATURE AND LARGE WATER CONTENT SYSTEM See Figures 6 and 7 Page 10 Significant condensation may form in boiler and or venting system if boiler is operated for long period of time with...

Page 9: ...9 Figure 5 Chilled Water Piping Figure 4 Typical Hot Water Piping 6 CONNECTING SUPPLY AND RETURN PIPING...

Page 10: ...10 Figure 6 BYPASS PIPING CIRCULATOR ON SUPPLY Figure 7 BYPASS PIPING CIRCULATOR ON RETURN Bypass Piping Required For High Mass Large Water Content Systems 6 CONNECTING SUPPLY AND RETURN PIPING...

Page 11: ...ugged by using plug supplied with vent damper 1 Position furnished vent damper on top of flue outlet collar Fasten damper securely to flue outlet collar with sheet metal screws Verify damper blade has...

Page 12: ...fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously 7 CHIMNEY AND VENT PIPE CONNECTION 5 Tes...

Page 13: ...r indicator points to open position Turn thermostat or controller down again and check damper position indicator returns to closed position Vent Damper Manual Operation Vent damper may be placed in op...

Page 14: ...ller Two stage regulation should be used by propane installer Propane gas piping should be checked out by propane installer CHECKING GAS PIPING DANGER Fire Hazard Do not use matches candles open flame...

Page 15: ...ermostat on outside wall 3 Do not install a thermostat where it will be affected by drafts hot or cold pipes sunlight lighting fixtures televisions a fireplace or a chimney 4 Check thermostat operatio...

Page 16: ...ntegrated High Limit Electronic Ignition Control 240008781 I Inducer is not an option WARNING Modification substitution or elimination of factory equipped supplied or specified components may result i...

Page 17: ...17 11 WIRING DIAGRAMS Figure 13 Integrated High Limit Electronic Ignition Control 240008781 PILOT FLAME SENSOR...

Page 18: ...S Figure 14 Integrated High Limit Electronic Ignition Control 240008781 WARNING Modification substitution or elimination of factory equipped supplied or specified components may result in personal inj...

Page 19: ...repeat this process Repeat until you have covered every radiation units in the system ending up at highest unit in system If your units have automatic vents manual venting is unnecessary but it will...

Page 20: ...rol knob slightly and turn clockwise to OFF Do not force WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life...

Page 21: ...y turning thermostat to lowest setting for one minute then back to normal setting ADJUST PILOT BURNER Pilot flame should surround 3 8 to 1 2 of the pilot sensor See Figure 16 If flame needs adjusting...

Page 22: ...degrees C After setting limit control to limit setting check to see if it shuts off gas supply to burners Turn your thermostat up to call for heat and let boiler run until temperature of water reache...

Page 23: ...T PIPE Venting and piping should be checked at least once a season If vent piping shows any sign of leaking replace immediately WATER SYSTEM If system is to remain out of service during freezing weath...

Page 24: ...inals and wire joints Rollout switch blown Have your service agent check heat exchanged for blockage Replace rollout switch with exact replacement Blocked vent blown Have your service agent check vent...

Page 25: ...nstalled in supply line It will eliminate air from water before it reaches radiators and bleed off this air MAIN AIR VENT FOR DOWN FLOW SYSTEMS OR DIAPHRAGM TYPE EXPANSION TANK Before system is filled...

Page 26: ...ed vent safety switch must be reset manually after switch has cooled off by pushing reset button down Check venting system and chimney for blockage when restoring system to operating condition DO NOT...

Page 27: ...b is fully inserted in well and is not loose Refer to enclosed addendum for wiring instructions when using indirect hot water heater A 3 Adjusting Settings To discourage unauthorized changing of setti...

Page 28: ...retry Flame signal was lost during state 7 or 8 and delay is called before retry 32 second delay 13 Soft lock out Soft lockout duration is one hour may override with manual reset 14 Hard lock out Man...

Page 29: ...and display On retry models wait for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module cannot be repaired If it malfunctions it must...

Page 30: ...umber of retries exceeded Soft lockout Soft lockout is reset after one hour if alarm reason disappears 63 Soft lockout maximum number of recycles exceeded Soft lockout 64 Soft Lockout electronics fail...

Page 31: ...nnections are clean and tight Replace damaged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire f...

Page 32: ...ECR International 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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