Öhlins RXF34 m.2 Workshop Manual Download Page 3

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Tools

Oil, grease

Damper fluid

01309-01 - High performance suspension fluid 1L

Fork lubrication fluid

01336-01 - Renep CGLP 68 Fork lube 1L

Air spring lubrication fluid

01337-06 - Renep CGLP 220 Air spring lube 0.6L

Function grease

01338-22 - Renolit SI 410 M Silicone grease 225g

Assembly grease

Slickoleum / Buzzy’s Slick Honey

Overview - General layout

Chassis

Air Spring

Cartridge

Damper

Cartridge

19246-03 Wiper seal tool 34

Cassette lockring tool

RXF34 M.2 FRONT FORK 100 H SERVICE

Summary of Contents for RXF34 m.2

Page 1: ...Workshop Manual Chassis and Air Spring 100 h service Front Fork RXF34 m 2...

Page 2: ...inspection and or maintenance please contact hlins Note 1 Before working on the product make sure that the vehicle is washed and cleaned properly Do not use alcobased products on the outside or inside...

Page 3: ...lubrication fluid 01337 06 Renep CGLP 220 Air spring lube 0 6L Function grease 01338 22 Renolit SI 410 M Silicone grease 225g Assembly grease Slickoleum Buzzy s Slick Honey 1 Overview General layout...

Page 4: ...ir spring 31 RFX 34 100 h service kit RXF34 M 2 FRONT FORK 100 H SERVICE 1 2 01027 25 X ring 23 39x3 53 NBR70 19525 01 Back up ring 25 5 30 9 1 35 00338 57 O ring 9 1x1 6 00329 21 Circlip 33 2x1 00638...

Page 5: ...n chamber and the negative chamber by holding the fork extended in the transfer position Tip When almost all air is released from the spring let go of the lower and let it compress ca 30 mm until all...

Page 6: ...o remove the old wiper seals Note 1 Be careful not to scratch the bushings or sealing surfaces in the lowers 9 Use a rag wrapped around a long rod or similar to clean the insides of the lower legs 10...

Page 7: ...ers or similar to carefully insert the soaked foam rings into the lower legs Check that they are mounted correctly and not twisted 14 Hold the lower legs upside down and use a soft rag inside the wipe...

Page 8: ...with fresh assembly grease if no other grease is specified 1 Ensure that there is no pressure left in the air spring by depressing the schrader valve 2 Use a socket wrench with a cassette lockring so...

Page 9: ...1 and discard it 8 Remove the air spring from the stanchion 9 Remove the o ring 00638 85 from the seal head 10 Remove the back up rings 19525 01 and the X ring 01027 25 from the piston 11 Carefully cl...

Page 10: ...ion tube using disc brake cleaner and a soft rag Use a rod to push the rag thru the stanchion Be careful not to scratch the surface of the stanchions 14 Apply a small amount of function grease all aro...

Page 11: ...p to 32 Nm 20 Apply 2 ml of function grease at the inside of the stanchion tube inside the two circlip grooves air spring side smeared around Add 1 ml of air spring lubrication fluid distributed on to...

Page 12: ...head into the stanchion tube It should come to a firm stop about 6 mm from the edge of the stanchion tube if the inner circlip 00329 21 is properly seated Important Clean the outer most circlip groov...

Page 13: ...13 RXF34 M 2 FRONT FORK 100 H SERVICE 27 Clean the stanchion tubes with a paper cloth or soft rag 28 Reinstall the lower legs on to the stanchions 28 27...

Page 14: ...See appendix A and B to detemine the part no of the fork 30 Reinstall the nuts Use a torque wrench with a 14 mm hex socket and tighten to 10 Nm 31 Reinstall the rebound adjuster knob and screw Use a...

Page 15: ...SERVICE Appendix A RXF34 m 2 Part no of the fork can be found at the bottom of the steerer tube The part no of the fork can also be found on the steerer tube as a QR code Use a QR code reader in a sma...

Page 16: ...our hlins retailer Phone 46 0 8 590 025 00 Fax 46 0 8 590 025 80 www ohlins com hlins Racing AB Box 722 SE 194 27 Upplands V sby Sweden Workshop Manual 100h RXF34 m 2 Issued 2021 12 09 hlins Racing AB...

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Öhlins RXF34 m.2, Workshop Manual

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Summary of Contents for RXF34 m.2

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