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Safety PrecautionS
in thiS Manual
© Öhlins Racing AB. All rights reserved. Any
reprinting or unauthorized use without the written
permission of Öhlins Racing AB is prohibited.
Safety Symbols
In this manual, mounting instructions and
other technical documents, important
information concerning safety is
distinguished by the following symbols:
The Safety Alert Symbol means: Warning!
Your safety is involved.
Warning!
The Warning Symbol means: Failure to
follow warning instructions can result in
severe or fatal injury to anyone working with,
inspecting or using the shock absorber, or
to bystanders.
caution!
The Caution Symbol means: Special
precautions must be taken to avoid damage
to the shock absorber.
note!
The Note Symbol indicates information that
is important regarding procedures.
note!
The front fork is a very important part of the
vehicle and will affect the stability.
note!
Read and make sure that you understand the
information in this manual and the mounting
instructions before you use this product. If you
have any questions regarding installation or
maintenance please contact an Öhlins dealer.
note!
Öhlins Racing AB can not be held responsible
for any damage to the front fork, vehicle, other
property or injury to persons, if the instructions
for installing and maintenance are not followed
exactly.
Warning!
This product was developed and designed
exclusively for a specific vehicle model and shall
only be installed on the intended vehicle model
in its original condition as delivered from the
vehicle manufacturer.
Warning!
After installing this product, take a test ride at
low speed to make sure that your vehicle has
maintained its stability.
Warning!
If the suspension makes an abnormal noise,
or the function is irregular, or if you notice any
leakage from the product, please stop the
vehicle immediately and return the product to an
Öhlins Service Centre.
note!
When working on this product, always see
the Vehicle Service Manual for vehicle specific
procedures and information.
note!
When working with the cartridge kit always
make sure you have a clean working space.
1 Replace Spring
4
2 Remove Cartridge from Front Fork
5
2.11A Front Fork with Thread connection
6
2.11B Front Fork with Bottom Screw connection 6
2.11C Front Fork with BPF (Big Piston Fork)
6
3 Disassemble Cartridge
7
3.1 Remove Shaft
7
3.2 Disassemble Shaft
8
3.3 Disassemble Seal head
9
3.4 Disassemble Dividing Piston
9
4 Assemble Cartridge
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4.1 Assemble Dividing Piston
10
4.2 Assemble Seal Head
10
4.3 Assemble Shaft
11
4.4 Mount Shaft
12
5 Fill Oil
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6 Reinstall Cartridge into Fork Leg
14
