WARNING: If you are uncertain about any of the following instructions, or unfamiliar with bicycles or
bicycle assembly, you should take your VOLT and this manual to your local bike shop and have the
assembly performed by a qualified bicycle mechanic. Failure to properly assemble your VOLT could
cause one or more parts of the bike to fail or to operate incorrectly, which could result in your injury
or death.
How to assemble the front wheel
1. Remove the fixed axle (27) by unscrewing the nut on both sides and removing the axle from the wheel.
If tight, it can be loosened with a 15mm crescent wrench.
2. Remove brake pad spacer from brake caliper, then lift the frame/fork (23) and place
the front wheel in the bike’s fork to align the axle with fork dropout slots.
3. Make sure that the disc brake (24) is well placed in the middle of the brake caliper.
4. If your bike is equipped with hydraulic brakes, be sure NOT to squeeze the brake
lever (20).
5. Insert the axle (27) all the way through.
6. Screw the nuts back onto both sides and very securely tighten the wheel using a
15mm crescent wrench. Then with a torque wrench, tighten to 28-32Nm. Be sure to also tighten the fixed
rear wheel axle nut to 30-35Nm.
If something appears to be wrongly assembled - even if you have followed the instructions, please
contact us before riding your VOLT, or take your VOLT to your local bike shop to have it checked,
WARNING
: Attach the wheel securely. A loose or detached wheel can cause you to lose control of
your VOLT and fall, and could cause you serious injury.
12
ASSEMBLING YOUR VOLT