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Ogawa ACTIVO TREK PRO T8-1, Service Manual

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Ogawa ACTIVO TREK PRO T8-1 Service Manual Download Page 16

Tools require for service procedure

1.

Digitize display multi meter

2.

17mm wrench 2pcs

3.

13mm wrench

4.

10mm wrench

5.

Phillips screwdriver

6.

5mm Allen wrench

7.

6mm Hex. L-Shape wrench

8.

8mm Hex. L-Shape wrench

9.

5mm Hex. wrench with T hand bar

10. 6mm Hex. wrench with T hand bar
11. Long nose plier
12. Shorter Phillips screwdriver

Summary of Contents for ACTIVO TREK PRO T8-1

Page 1: ...SERVICE MANUAL FOR RUN 4 1 IWM MP AP Ogawa ACTIVO_TREKPRO_T8 1 ...

Page 2: ...60Hz 5Amps Emergency Stop Pull down the emergency stop key lanyard Speed Range 1 18 km h in 0 1km h increments Incline Range 12 levels Console LCD display with blue back light 18kph 11mph Model LCD48 IWM MP AP for RUN4 1 Drive Motor DC motor 4800rpm DC180V Model GMD105 04 1B Drive Motor Control Board AC220v 8A Fuse T10A 220v Model GMC TD30A 220V Incline Relay Board PWM SD TR100 V9 Transformer Prim...

Page 3: ...1 112 Box holder upper Left 1 113 Box holder upper Right 1 114 Box holder lower Left 1 115 Box holder lower Right 1 116 Front handlebar assembly sets 1 117 Console tube assembly sets Left 1 118 Console tube assembly sets Right 1 119 Handle pluse cover sets 2 201 Upright tube 2 202 Handle bar cover Left 2 203 Handle bar cover Right 2 204 Upright tube lower cover 2 205 Handle Bar 2 207 Motion contro...

Page 4: ...g cover Right 1 310 Transport wheel 3 311 Foot lock plastic cover 1 312 Base frame transport wheel cover Front 2 314 Base Frame Rubber Cushion 4 315 Soft drop shock holder foot locker 1 316 Spring 2 0X 6 X16 5 1 318 Soft drop shock holder Nylon cover 22 5X28 2X22 1 319 Gas Shock 1 320 Soft drop Shock tube 1 321 Foot locker 1 322 Fold up support bushing ID10X22X26X15 2 324 Fold up support insert ID...

Page 5: ...1 Running belt 1 502 Running deck 1 503 Side rail 2 504 Side rail decorate strip 2 505 Side rail rear cap Left 1 506 Side rail rear cap Right 1 507 Side rail guider 10 601 Elevation motor 602 Motor control board 1 603 Transformer 1 618 8 PIN cable Upper 750mm 1 617 8 PIN cable Upper 2250mm 1 612 Blue Grey 2 cables Upper 750mm 1 613 Blue Grey 2 cables Lower 2250mm 1 610 Single wire red 150mm 2 611 ...

Page 6: ... Outlet 1 607 Power Switch 1 608 Computer assembly 1 701 Main frame 1 703 Rear Roller Tube Shaft 1 704 Front Roller Tube Shaft 1 705 Rear Caster 2 706 Nylon25 6X25X41 6XR17 4 707 Ruber cushion with shaft 2 708 Elevation support tube fix holder 2 709 Main frame cross bar 2 710 EVA foam 15XL450XT3 0 2 711 EVA foam 25XL300XT3 0 7 802 M4X15 Screw 44 804 M6X17 Screw Washer 2 806 Button head inner hexag...

Page 7: ...on M10X52 1 819 Button head inner hexagon M8X65 1 821 Button head inner hexagon screw M10X67 1 822 Washer 6X13X1 5 2 823 Button head inner hexagon M10X58 1 824 Button head inner hexagon M8X52 4 825 Locknut M8 5 826 Washer 8X17X1 5 10 827 Inner hexagon M8X20X20 4 828 M10X116 Bolt 1 829 Flat head inner hexagon M14X80X24 5 2 830 M8X48X10 Bolt 1 831 OD8XM8X85X20 Bolt 1 832 Washer 8X26X3 2 833 8X26X11 ...

Page 8: ...9 Washer 6X13X1 5 17 840 Button head inner hexagon M10X38X10 4 841 Shrapnel 21X13X0 7 2 844 M4X15 screw 10 845 M4X12 screw 27 848 Cross screw M8X30 10 849 4 2X16 Screw 2 852 Outer hexagon screw M5X15 2 855 Washer 10X20X1 5 7 856 Thin Nut M5 4 857 Cross screw M4X12 2 858 Plastic insert 4 901 Hardware Kit 1 ...

Page 9: ...03 201 201 114 115 112 113 116 204 844 844 808 806 806 808 806 806 117 118 109 110 106 106 205 206 205 206 103 119 119 107 845 845 844 844 844 844 802 857 802 845 802 802 802 802 802 817 802 802 207 207 608 858 858 858 858 811 817 807 807 845 845 208 208 209 209 ...

Page 10: ...14 802 314 802 829 811 855 802 823 812 804 324 326 804 322 845 812 320 825 319 318 819 316 315 840 306 378 378 855 314 802 314 802 808 808 810 810 826 826 824 824 822 822 855 310 310 813 818 308 310 311 321 305 814 812 855 301 307 303 304 309 844 844 844 844 ...

Page 11: ... 825 828 834 831 830 833 825 832 409 812 408 410 603 602 601 812 802 840 412 604 809 606 607 802 605 416 403 834 802 401 406 404 405 841 841 849 849 802 815 815 802 802 845 839 839 845 802 402 845 839 845 839 845 839 845 ...

Page 12: ...506 503 503 505 817 817 504 504 501 835 507 835 848 507 507 502 ...

Page 13: ...855 838 836 837 704 703 706 706 807 827 707 826 708 807 827 708 826 840 705 709 710 839 839 839 711 856 852 852 856 701 711 707 836 709 710 802 802 ...

Page 14: ...Wire Diagram ...

Page 15: ......

Page 16: ...meter 2 17mm wrench 2pcs 3 13mm wrench 4 10mm wrench 5 Phillips screwdriver 6 5mm Allen wrench 7 6mm Hex L Shape wrench 8 8mm Hex L Shape wrench 9 5mm Hex wrench with T hand bar 10 6mm Hex wrench with T hand bar 11 Long nose plier 12 Shorter Phillips screwdriver ...

Page 17: ...Remove Computer for RUN4 1 Step 1 Use Phillip screwdriver to open fix console PC board insert 2 screws Step 2 Disconnect all connector on computer then remove the console PC board insert ...

Page 18: ...ep 1 Use Phillip screwdriver to open fix console buttons panel 2 screws Step 2 Disconnect all connector on computer then remove the console display PC board insert Step 2 Disconnect all connectors then remove buttons panel 2 screws ...

Page 19: ...over 4 screws Step 2 Remove top motor hood vent cover Step 3 Use Phillip screwdriver to open near both side rail 2 screws and both side 2 screws on the motor hood cover Step 5 Remove motor hood cover Step 4 Use Phillip screwdriver to open 2 screws on the front motor botton cover ...

Page 20: ...p 1 Follow Remove Motor Hood instruction to remove the motor hood Step 2 Use Phillip screwdriver to open fix low control board 2 screws then disconnect all connector on low control board Step 3 Remove lower control board from frame ...

Page 21: ...instruction to remove the motor hood Step 4 Use 5mm Hex L Shape wrench to open Drive Motor bracket Step 2 Use 17mm wrench to open drive motor bracket tension nut then remove washers and tension spring Step 3 Remove the Drive Motor and motor bracket set ...

Page 22: ...ollow Remove Motor Hood instruction to remove the motor hood Step 2 Use 17mm wrench and 6mm Allen wrench to open fix elevation bolt and nut on the frame then open bolt and nut on the elevation frame Step 3 Remove elevation motor set ...

Page 23: ...hood Step 2 Use Phillip screwdriver to open both side rail End covers then remove the cover Step 4 Remove front roller Step 5 Use 5mm Allen wrench to open fix front roller 1 bolt Step 6 Remove rrear roller Step 3 Remove both end covers Step 3 Use 5mm Allen wrench to open fix rear roller 2 bolts ...

Page 24: ... Rear roller instruction to remove front and rear roller Step 3 Remove both side rail to frame end Step 5 Remove the running desk support tube the remove the running belt Step 4 Use Phillip screwdriver to open fix running desk 8 bolts Step 5 Remove the running desk Step 6 Use Phillip screwdriver to open running desk support tube 4 bolts ...

Page 25: ... or every 3 4 months must do lubricate between running belt and running desk Step 1 To lift up running one edge side then spray in 10ml silicon oil Step 2 To lift up running another edge side then spray in 10ml silicon oil again Lubricate after running belt replacement After replace running belt must additional silicon oil at least 40 50ml Before install new running belt put new belt on the ground...

Page 26: ...e install new running desk put new desk on the ground then pour down 20 25ml silicon oil by S track then use a hairbrush to even wipe silicon oil on desk running face Step 1 pour down 20 25ml silicon oil by S track Step 2 Use hairbrush to even wipe silicon oil on desk running face Step 3 The desk after wipe silicon oil ...

Page 27: ...eter to measure actual speed on running belt moving at same time still running belt speed at 0 8kph 0 5mph After finished adjust SPEED VR then adjust AMP VR it s for adjust torque while unit at 0 8kph 0 5mph speed When running belt moving at 0 8kph 0 5mph first step two hands hold and firm at front handle bar or both side rail handle bar then move feet on running belt and a little bit to resist Ru...

Page 28: ... connection all elevation motor wires on incline relay board see Fig 2 Next step switch treadmill power on insert safety key then press START button elevation motor will Automatic turn to level 0 position Take elevation nut tube to turn in elevation spiral bar still elevation nut tube top edge near Elevation motor body position see Fig 2 After complete elevation motor all install then follow servi...

Page 29: ...stop press Incline up and Down button to adjust incline level 12 correct position then press STOP ENTER twice to confirm the level 12 position and return computer power on status Computer show oil can or Ser for reset Computer can display service maintain used mileage for service technical engineer check this maintain mileage for cycle every 300km 186ml to remind unit owner to maintain treadmill o...

Page 30: ...an adjust the manufacture date by pressing Incline Up and Down button follow the blinking display then press STOP ENTER button after each adjustment to record the service date if necessary After all the adjustment done press STOP ENTER button again to exit the Engineer Mode Incline Calibration Enter Engineer mode Press INCLINE UP and DOWN button to select computer display shows 2 then press START ...

Page 31: ...N button to adjust the actual speed and measure the belt speed by speed meter then press STOP ENTER button to set the lowest speed After set the lowest speed Speed display shows 10 mph or 16 kph then treadmill speed will start increase Wait till treadmill stop increase the speed measure the belt speed by speed meter and press SPEED UP and DOWN to adjust the actual speed then press STOP ENTER butto...

Page 32: ...lect between on off then press STOP ENTER button twice return power status Check and reset maintain mileage Computer can display service maintain used mileage for service technical engineer check this maintain mileage for cycle every 300km 186ml to remind unit owner to maintain treadmill on regular time when showing maintain mileage can press SPEED DOWN button to reset Power switch on and press SP...

Page 33: ...C IN 12V AC IN 17V ACIN 220V VR10K BLK Transformer B W R 1K ohm VR BUILD IN ELEVATION MOTOR UP Ground DCV GND 4 SPEED 5 AC 12V 2 AC 12V 1 3 ELEVATION VR SENSOR 6 DCV GND 7 7 6 8 6 8 RPM not use AC IN 110v 6 8v DC RUN4 1 IWM MP AP GW W 06 M PWM AC IN 110v _ DOWN COM Ground L2 10Amp 5K Hz pulse wireless receiver option Speed 1 18km h Hand pulse sensor Model GMC TD30A 220V DC12v Speaker 50CP08M10 8om...

Page 34: ...N 17V ACIN 220V VR10K BLK Transformer B W R 1K ohm VR BUILD IN ELEVATION MOTOR UP Ground DCV GND 4 SPEED 5 AC 12V 2 AC 12V 1 3 ELEVATION VR SENSOR 6 DCV GND 7 7 6 8 6 8 RPM not use AC IN 110v 6 8v DC RUN4 2 IWM MP AP G W W 06 M PWM AC IN 110v _ DOWN COM Ground L2 10Amp 5K Hz pulse wireless receiver option Speed 1 18km h Hand pulse sensor Model GMC TD30A 220V DC12v Speaker 50CP08M10 8omh 10W Amplif...

Page 35: ...ro meter icon test instruction Test AC voltage Press START button at 0 8kph 0 5mph speed Press START button then continuous adjust speed to top speed Test DC voltage Test electric resistance Trouble Shooting ...

Page 36: ... 1 CHECK VOLTAGE ACROSS CIRCUIT BREAKER Fig 2 CHECK VOLTAGE ACROSS SWITCH CHECK WIRE CONNECTION SWITCH ON RESET REPLACE CIRCUIT BREAKER REPLACE SWITCH REPLACE COMPUTER CHECK ASSEMBLE 8PIN CABLE RECONNECT REPLACE TRANSFORMER CHECK HOME CIRCUIT BREAKER REPLACE 8PIN CABLE OR RECONNECT RECONNECT IS SAFETY KEY PULL UP PULL UP SAFETY KEY OR REPLACE NO NO NO NO YES YES YES YES NO YES 230 VAC 230 VAC 0 VA...

Page 37: ...heck voltage across circuit breaker Fig 3 Check voltage across switch Fig 4 Check voltage L1 L2 at main control board Fig 5 Check voltage from pin 17v 10v test pin 10v at main control board NO DISPLAY REPAIR 2 Reebok 2010 treadmill service training Page 15 ...

Page 38: ...OLTAGE FROM 6PIN OF ACROSS PIN5 AND PIN4 AT CONTROL BOARD LOOK FOR INCREASE AS FAST BUTTON IS PRESSED Fig 2 INCREASE SPEED DC 0 78V TO ABOVE VDC OUTPUT CHECK DC VOLTAGE ACROSS M M AT CONTROL BOARD LOOK FOR INCREASE AS FAST BUTTON IS PRESSED Fig 3 INCREASE SPEED 0 TO 180 VDC OUTPUT OR PLUG OUT MOTOR POWER CONNECTOR TEST M M WITH DC 300V OR ABOVE OUTPUT CHECK MOTOR BRUSH CONDITION REPLACE MOTOR BRUS...

Page 39: ...ol board check for increase voltage as press SPEED UP button is pressed Fig 1 Check DC voltage from 8pin of across pin3 and pin7 at incline relay board check for increase as fast button is pressed Fig 3 Check DC voltage across M M at main control board check for increase as fast button is pressed ...

Page 40: ...OARD CHECK VR 3PIN CN4 CONNECTION AT INCLINE RELAY BOARD YES RECONNECT GOOD GOOD CHECK WIRE AND CONNECTOR 0 VAC REPLACE INCLINE RELAY BOARD 230 VAC YES RECONNECT YES BAD REPLACE COMPUTER GOOD REPLACE ELEVATION MOTOR NOT FIXED REST AND COOL DOWN GOOD YES BAD RECONNECT BAD STILL NOT WORK NO NO CHECK 8PIN CABLE AND AIR CONNECTOR FROM COMPUTER IN LEFT SIDE UPRIGHT TUBE RECONNECT BAD CHECK 8PIN CABLE A...

Page 41: ...HR RECEIVER PICK UP HR SIMULATOR DOES RECEIVER FROM 3PIN TEST PIN1 GND AND PIN2 SIGNAL IS LOOSE CONNECTION ON HEART RATE RECEIVER IS LOOSE CONNECTION ON HEART RATE PC BOARD RECONNECT BAD GOOD 0 OHM CHECK CABLE AND RECONNECT OL OHMS REPLACE BATTRY REPLACE CHEST STRAP YES YES NO HIGH LOW OUT DC VOLTAGE REPLACE RECEIVER NO NO RECONNECT RECONNECT BAD GOOD BAD GOOD REPLACE COMPUTER LIFT RECEIVER AWAY F...

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