Step 3
Step 4
ASSEMBLY OF THE TWO SPEED GEAR
38T
38300
38301
38295
38258
38258
37430
37430
37430
37430
38289
38279
38279
40042
38289
37400
37400
38296
38297
38297
Spur Gear
38T
42T
Spur Gear
42T
1 st Gear Carrier
(One-Way)
2nd Gear
Clutch Bell
(Ball Bearing)
M3x4mm
screw
38321
M3x4mm
screw
2x8.8mm
Pin
2x8.8mm
Pin
3x14.8mm
3x14.8mm
Pin
Pin
5x8x0.8mm
Washer
5x8mm
Washer
5x11x4mm
5x11x4mm
Ball Bearing
Ball Bearing
5x11x4mm
Ball Bearing
5x11x4mm
Ball Bearing
16T
Bevel Gear
(Small)
16T
Bevel Gear
(Small)
90020
2.5mm
E-Ring
90020
2.5mm
E-Ring
5x8mm
Plastic
Brake Disk
Brake Disc
Mount
Retaining Ring
Retaining Ring
*Put the brake disk on
before assembly
*Insert the 382790 into
Break disc mount.
Step 1
Step 2
38323
38316
38313
38313
38313
38312
38312
38315
38315
ASSEMBLY OF 2-SPEED CLUTCH TRIGGER DISC
ASSEMBLY OF THE TWO SPEED GEAR
4x4mm
Set Screw
3x3mm
Set Screw
3x3mm
Set Screw
94033
3x3mm
Set Screw
94033
3x3mm
Set Screw
94034
4x4mm
Set Screw
Clutch Shoe
Carrier
2 Speed Main Shaft
Spring
Spring
Spring
M2x10mm
Screw
M2x10mm
Screw
M2x10mm
Screw
Metal Ball
Metal Ball
Clutch Shoe
Clutch Shoe
SCREW AS SHOWN,
LEVEL WITH HOLE EDGE
SCREW AS SHOWN,
LEVEL WITH HOLE EDGE
SET BALL TO REST ON CAM, NOT PUSHING. IF
TOO TIGHT, THE BALL WILL PUSH ON CAM
SPREADING SHOE DISC AND WILL NOT FIT
INTO ALUM. CLUTCH BELL #38296
CARE MUST BE TAKEN TO BUILD
THIS ASSEMBLY CORRECTLY,
OTHERWISE 2-SPEED WILL NOT
ADJUST AND MAY NOT WORK AT ALL.
IN FACT, IF 2-SPEED DOES NOT
SHIFT, CHECK OUT THIS ASSEMBLY!.
Note: Must use Locktite
Note: Must use Locktite
