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Operation and Maintenance

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GA01297_002_A1 - 11/2014 - © Oerlikon Leybold Vacuum

Operation and Maintenance

By connecting the ARS, the pump‘s oil consumption becomes negligible.

This does not affect the service life of the oil. It thus remains necessary to 
check the condition of the oil and change it. 

PFPE does not have to be changed under normal operating conditions.

Since the ARS has a lower operating temperature than that of the pump, 
condensate may gather in the ARS when pumping vapours. 

Feedback of condensate (e.g. water) into the pump causes a deterioration in 
the oil quality. 

Please consult us in cases of doubt.

Whenever changing the pump‘s oil, change the oil in the ARS as well. 

To do so, remove the oil drain plug (3/2) after the pump has been shut down 
and drain the used oil into a suitable container. 

Reinsert the oil-drain plug (check the gasket and replace it, if necessary).

Also fill the remaining amount of fresh oil specified in the Technical Data into 
the pump at (3/10). 

4.1  Replacing the Filter Elements

The filter element(s) (3/5) has/have to be replaced from time to time, depend-
ing on their conditions of use and the pump’s operating mode.

The dirtier the operating conditions and the hotter the pump gets, the more 
often they have to be replaced.

The filter elements have to be replaced when the differential pressure indica-
tor (3/8) moves from green to red.

Under normal operating conditions, the filter becomes clogged by cracking 
products of the oil (not PFPE). A clogged oil filter is thus a sign of a deteriora-
tion of oil quality. Whenever replacing the filter elements, the oil and any 
chemical filters should also be changed.

(Description below for ARS 40-65; ARS 16-25 similar, but only one filter ele-
ment).

Tools needed

Allen key 6 mm, 8 mm open jaw or ring wrench 10 mm

Shut down the pump.

Summary of Contents for ARS 16-25

Page 1: ...Part Nos 189 56 57 57V3 Exhaust Filter with Lubricant Feedback Operating Instructions GA01297_002_A1 ARS 16 25 ARS 40 65 ...

Page 2: ...zards caused by materials and substances 4 0 2 Risk of damaging the device 4 1 Description 5 1 1 Design and Function 5 1 2 Supplied Equipment 5 1 3 Technical Data 6 1 4 Ordering Data 6 2 Transport and Storing 7 3 Installation 7 4 Operation and Maintenance 9 4 1 Replacing the Filter Elements 9 4 2 Oerlikon Leybold Vacuum Service 11 5 Waste Disposal 12 ...

Page 3: ...ained by trained personnel only Consult local state and national agencies regar ding specific requirements and regulations Address any further safety opera tion and or maintenance questions to our nearest office DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided coul...

Page 4: ...othing For professional decontamination we recommend our service 4 The equipment must be packed in such a way that it will not be dam aged during shipping and so that any contaminants are not released from the package 5 When disposing of used oil and spent filter and filter elements please observe the relevant environmental protection regulations 6 The ARS can be operated with perfluoropolyether P...

Page 5: ... and closes the exhaust aperture The oil level now gradually rising again leads to the forego ing procedure being repeated Impurities and cracking products of the oil may clog the filter elements during operation thus causing an overpressure in the pump To prevent the pressure from exceeding a specific value approx 1 5 bar 7 psig a pressure relief valve is incorporated in each exhaust filter eleme...

Page 6: ... 420 0 44 Remaining oil capacity Mineral oil cm3 qt 430 0 45 700 0 74 PFPE cm3 qt 300 0 31 390 0 41 1 4 Ordering Data ARS 16 25 40 65 Part No ARS 189 56 189 57 ARS FPM sealed 189 57V3 Replacement filter element 189 72 189 73 2x Connection fittings needed for connection other components Part No Centering ring 183 27 183 28 Clamping ring 183 42 183 43 Fig 1 Dimensional drawing of ARS mounted on a TR...

Page 7: ... the ARS has to be completely cleaned and equipped with new gaskets and filter elements when changing the type of oil It is recommend ed to let Leybold do this work Observe Safety Information 0 1 5 If a CFS and ARS are both connected to a TRIVAC B pump it is advisable to replace the pump s rubber feet with antivibration elements The TRIVAC BCS already has antivibration elements 1 Registered tradem...

Page 8: ...crewed elbow joints fits precisely and has been checked for vacuum tightness The quality of the couplings can be checked by measuring the pump s ulti mate pressure The latter must not be higher with installed feedback pipe than without Also fill in at 3 10 the remaining amount of oil specified in the Technical Data Even when connecting the ARS an exhaust line in accordance with safety regulations ...

Page 9: ...ntainer Reinsert the oil drain plug check the gasket and replace it if necessary Also fill the remaining amount of fresh oil specified in the Technical Data into the pump at 3 10 4 1 Replacing the Filter Elements The filter element s 3 5 has have to be replaced from time to time depend ing on their conditions of use and the pump s operating mode The dirtier the operating conditions and the hotter ...

Page 10: ...eplace the used filter elements with new ones Make sure that the vulcan ised on seal of the filter elements is seated in the centering groove in the housing cover When disposing of used oil and spent filter elements please observe the rel evant environmental protection regulations Fasten the base again with the aid of the nuts making sure that the filter ele ments fit properly into the apertures i...

Page 11: ...pecify exactly which substances are involved You must use the form we have prepared for this purpose we will forward the form on request A copy of the form is printed at the end of these operating instructions Declaration of contamination of vacuum equipment and components Another suitable form is available from www oerlikon com leyboldvacuum Documents Download Documents Connect the form at the de...

Page 12: ...details are available on request When sending us any equipment observe the regulations given in Section Oerlikon Leybold Vacuum Service Disposal of Waste Oil Owners of waste oil are entirely self responsible for proper disposal of this waste Waste oil from vacuum pumps must not be mixed with other substances or materials Waste oil from vacuum pumps Oerlikon Leybold Vacuum oils which are based on m...

Page 13: ...aration attached the contractor is to be informed about any possible contamination of the compressor vacuum pump or component sent in for servicing Based on this information the contractor will be able to take the necessary safety precautions Preparation before dispatch Before shipping any parts the user must complete the following declaration and add it to the dispatch papers All dispatch instruc...

Page 14: ... 14 GA01297_002_A1 11 2014 Oerlikon Leybold Vacuum ...

Page 15: ... 15 GA01297_002_A1 11 2014 Oerlikon Leybold Vacuum Notes ...

Page 16: ...hofstrasse 214 CH 8105 Regensdorf Sales Phone 41 44 308 40 50 Fax 41 44 302 43 73 sales vacuum zh oerlikon com Service Phone 41 44 308 40 62 Fax 41 44 308 40 60 service vacuum zh oerlikon com Spain Oerlikon Leybold Vacuum Spain S A C Huelva 7 E 08940 Cornellà de Llobregat Barcelona Sales Phone 34 93 666 43 11 Fax 34 93 666 43 70 sales vacuum ba oerlikon com Service Phone 34 93 666 46 11 Fax 34 93 ...

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