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15 

 

c.

To cut the hole you may use a drywall saw 

(figure 16) 

or a razor 

utility knife 

(figure 18)

, whichever is more comfortable for you.  

It is usually easier and safer to use a drywall saw. 
 
For round speakers drill one hole 

(figure 9) 

along the inside of 

the pencil tracing, preferably with a 1 inch “paddle bit” 

(figure 

17)

.  Then carefully saw around the pencil tracing. 

 
For rectangular speakers drill two holes, one in the top right 
corner and the other in the bottom left corner.  From the top 
hole, saw across the top pencil tracing to the left and then down 
the right pencil tracing.  From the bottom hole, saw up along the 
left tracing and then right across the bottom tracing 

(figure 9)

 
For the head-out “old work” J-box and the “old work” single 
gang mounting rings, use the same technique as for the 
rectangular speakers. 
 
If you choose the razor knife, begin by scoring the drywall 
lightly using very little force.  Slowly trace the pencil tracing 
with a fresh sharp blade.  Apply only enough force to cut into 
the paper face of the drywall.  After completing the entire trace 
with a precise shallow cut, repeat it over and over, deeper and 
deeper.  As the cut gets deeper and well defined you may use 
more pressure.  Continue this patiently until you cut all the way 
through the drywall.  If you are not careful, you may slip and cut 
a score across the drywall that will require cosmetic repair. 
 

6.

Once you complete cutting the holes in the drywall for the head-out, 
volume controls and speakers, you will need to drill either the top 
plates or the sole plate/sub floor for the wire paths. 

 

Earlier in 

Section 1 of Existing Construction

 (surveying for access), you 

were advised to locate any wires, plumbing, ducting, etc. that could 
complicate or impact the wire paths. 

 

We also covered methods of finding 

walls from below the floor in the basement crawl space and from above 
the ceiling in the attic crawl space.  Before you do any drilling 
whatsoever, you must be certain that you will not drill into any wires, 
plumbing, ducting, etc. 
 

OEM Systems Company, Inc. assumes absolutely no responsibility 
for accidental damage or bodily harm connected in any way with 
installations of these products.   
 
PROCEED AT YOUR OWN RISK. 
 

Summary of Contents for CS-516-B

Page 1: ...Architectural Audio System Design Installation Guide...

Page 2: ...ntrol place ment mounting procedures and simple directions on how to wire your system for both new and existing construction Are you a DIY Do It Yourself type of person If you are not please consider...

Page 3: ...control placement Part II Installation Materials J boxes and wire New construction Use of pre construction brackets how to mount J boxes and running the wire Existing construction Surveying for access...

Page 4: ...These speakers are capable of weathering the storm and the heat They are rated for a 50 F to 200 F temperature range and high humidity They are covered by a 5 year unconditional corrosion guarantee U...

Page 5: ...termine the range of activities which will occur in each room This together with room layout considerations will help determine the best location to mount your speakers Keep in mind that walls are fre...

Page 6: ...have a work bench a place where you are stationed most times this is the place for the volume control In many cases the best place for your speakers is at either side of your garage door pointing into...

Page 7: ...om the bed such as next to the bed above the nightstand Outdoors All Weather In Walls AW 700 may be installed on the exterior walls of your house if local building codes permit Our In Ground speakers...

Page 8: ...itches jack plates etc the J box will accommodate For example if used for a light switch a single gang would hold one a 2 gang would hold two and so on Each gang will accommodate two pairs of speakers...

Page 9: ...ally applicable codes further govern wire for sound systems Some people opt for 14 4 or 14 gauge 14 gauge is thicker will carry higher wattages and technically does better over longer distances We fin...

Page 10: ...Choose a location in the wall close to the stereo equipment center ideally within 6 to mount a multi gang J box figures 1a 5 for the head out Preferably this location will be easily accessible and wil...

Page 11: ...ning the 16 4 to the location of the other speaker Coil up approximately 3 feet of slack at the speaker location and CUT the wire now Again staple up the slack between the studs or trusses in such a w...

Page 12: ...to breathe in insulation fibers that are hazardous to your health In most single story frame construction homes there will be differing circumstances between the upper attic and lower crawl space area...

Page 13: ...to gain visual access Insulation fibers are hazardous to your health Presumably in the lower crawl space area you will be navigating around on earth as opposed to construction framing in the attic ar...

Page 14: ...respective speakers It is quite possible that an obstruction could be present at some point between them such as a concrete wall etc If you do encounter a concrete wall as an obstacle you should be ab...

Page 15: ...to the paper face of the drywall After completing the entire trace with a precise shallow cut repeat it over and over deeper and deeper As the cut gets deeper and well defined you may use more pressur...

Page 16: ...s not as popular above as it is below Using the 45 degree method on top plates is used mostly for volume control wire paths The 45 degree method does not work for exterior walls however it is quite si...

Page 17: ...Speakers Once the mounting holes are present either cut for you by the drywall installers or cut by you mounting the speakers is very simple The round ceiling speakers and the SE 791D use cam nuts or...

Page 18: ...the level to square them up perfectly before you put the final tightening twist to the cam nuts Clamp ring system Insert the bottom edge of the clamp ring into the wall cavity so that the screws are t...

Page 19: ...ng advice Whether you are painting your speakers in the wall or out of the wall paint the grilles and the frames separately Remove the grilles mask the portion of the speaker that is under the grille...

Page 20: ...New Construction 3 gang J box nail on type Old Work 3 gang J box fastens with cam nuts New Construction 22 5 cubic inch single gang J box nail on type fastens with cam nuts Old Work single gang mounti...

Page 21: ...WM 8BPG Provides termination for 2 pairs of speakers Available in White Ivory Almond terminals color coded red black Example 3 IWM 8BPG s shown in 3 gang J box with 3 gang cover plate This method give...

Page 22: ...red Shown aligned right RIB Pre Construction Brackets Shown aligned right Shown aligned left Shown aligned centered horizontal Figure 6 Figure 7 Brackets may be positioned at any point between trusses...

Page 23: ...Figure 8 Figure 9 DRYWALL STUDS CUT OUTS 1 1 Edge of cut out must be a minimum of 1 away from stud Edge of cut out must be a minimum of 1 away from stud 23 1 hole Pencil Tracing 1 hole Pencil Tracing...

Page 24: ...Joist or Truss Drill HOLE B down with a long drill bit sized to the to tal size of your wire through two 2 top plates 3 into interior of wall Determine where from the 45 degree angle of the long 1 8 b...

Page 25: ...from attic crawl space at wall top plate STUD STUD TOP PLATE CEILING JOIST TRUSS CEILING JOIST TRUSS CEILING JOIST TRUSS DRYWALL CEILING probably covered with insulation HOLE B HOLE A 1 3 4 approx ST...

Page 26: ...ately long flexi bit Ceiling Joist Top Plates Wall Stud Wall Cavity Drywall Speaker Cut out Flexi bit behind drywall inside of wall cavity Flexi bit drilling through top plates Flexi bit flexes into t...

Page 27: ...Figure 13 27 Cam Nuts Dog Ears Mounting Speakers Read printed instructions page 17 Tighten each screw a little at a time Do not overtighten...

Page 28: ...onic models available at moderate cost Figure 16 Figure 17 Figure 18 Figure 14 16 4 Speaker Wire Rated CL 2 or CL 3 UL Approved Check local codes applicable to low voltage wire Keyhole or Drywall saw...

Page 29: ...seful Necessary Tools Wire Stripper Tape Measure Phillips Screw Driver Electric Drill preferably cordless Call 775 355 0405 for technical assistance with installation or wiring www oemsystems com Elec...

Page 30: ...In Wall Speakers and Home Theater Products 740 Freeport Blvd 106 Sparks Nevada 89431 6168 www oemsystems com...

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