background image

EXPLORE 

E3

.

 

 

2021 INSTALL & OPERATION MANUAL 

 

 

 

This process is made much easier if a second person is inside the hull to receive the light and install the 
locking equipment whilst supporting the light from the outside. Breakages due to lights falling out of the 
hull are NOT covered under warranty and can cause serious bodily injury as can any falling object. 
 

6.  If using a Delrin Isolation Kit, Insert the Isolation Kit flat washer over the mounting tube and locate it flush with the 

hull. 

7.  Insert the stainless-steel compression washer over the mounting tube. 

The stainless-steel compression washer does not need to be flat to the hull, a slightly uneven surface can 
be compensated by the washer. 

 

8.  Place  the  two  C  clips  together  to  form  a  circle,  ensuring  you  pair  1  threaded  and  1  non-threaded  hole 

together. Fix the clips together using one of the screws provided so that the clips are located approximately 
halfway  down  the  length of  the  screw.  Locate  the  clips  into  the  appropriate  grooves  (depending  on  hull 
thickness)  on  outside  of  the  mounting  tube  so  that  the  end  of  the  screw  is  close  to  the  washer.  Fit  the 
screws  provided  into  the  remaining  holes,  fixing  the  two  clips  together.  Leave  the  longer  screw  out  to 
connect the light to the vessel’s cathodic protection system. Once connected, screw down this screw to the 
same position as the others: 

 

9.  Tighten the locking screws using a 5mm Allen key, applying thread lock at point of thread contact with locking 

ring. 

DO NOT

over-tighten  locking  screws,  as  you  could  damage  the  mounting  tube,  and  this  will  not  be 

covered under warranty. 

Once  you are  satisfied  that  the  unit  is  fully  tightened,  you will  notice  that  sealant  has  squeezed  out  from 
around the perimeter of the light. Using a thinner or cleaner, apply to cloth and wipe off excess sealant to 
leave a clean seal. 

AVOID CONTACT WITH LENS

. If you do not see sealant squeeze out from the body, you 

have not used enough sealant or tightened the unit enough to the hull. Carefully examine the installation to 
make sure the seal you have installed on the unit is fully watertight. If in doubt, remove light, re-apply sealant 
and re-install. 

Arrow pointing upwards 
Perpendicular to waterline 

Summary of Contents for EXPLORE Series

Page 1: ...LIGHT YEARS AHEAD WWW OCEANLED COM OceanLED MANUAL EXPLORE SERIES E3 REVISION 2 2021 INSTALLATION OPERATION MANUAL EXPLORE SERIES E3...

Page 2: ...ous to saltwater corrosion however screws and fasteners used for the installation must be of a marine grade type stainless steel or equivalent and monitored annually to ensure the lights remain in ser...

Page 3: ...ghts prior to installation Failure to do this may result in additional installation time and could invalidate the warranty IMPORTANT NOTICE Attention Installer This manual contains important informati...

Page 4: ...ientation 6 Correct marine sealant applied evenly around bezel Ensure fully watertight seal is created after sealant cures 7 Correct clamping of light fixture onto hull Never leave vessel unchecked fo...

Page 5: ...nsure your lights are always receiving the proper voltage and to ensure the power supply is not overloaded causing premature failure Use chart below in determining power supplies OceanLED can supply a...

Page 6: ...staller technician when making modifications to your vessel Please also consult the manufacturer for more detail on modifications and installation If lights are assembled in a conductive or wooden hul...

Page 7: ...ting tube throughout the installation process to avoid the introduction of potential contaminants that may damage the product The light cartridge can only be removed for maintenance or after sales pur...

Page 8: ...the mounting tube assembly s bezel to ensure a complete unbroken seal around the light Make sure sealant fills in the recess groove on the reverse of the light bezel 4 Insert the complete light unit...

Page 9: ...epending on hull thickness on outside of the mounting tube so that the end of the screw is close to the washer Fit the screws provided into the remaining holes fixing the two clips together Leave the...

Page 10: ...rew using a 5mm Allen key applying thread lock at point of thread contact with lockingring BONDING The light MUST be attached to the vessels bonding cathodic protection system Once fitted it is mandat...

Page 11: ...g tube extension kit on the back of the standard light mounting tube then follow the procedure above in section 4 1 1 Remove the locking ring from the mountingtube 2 Apply thread lock Loctite 243 or e...

Page 12: ...the compression tube inside the mounting tube extension and slide it all the way down into the tube until it reaches the light cartridge 4 Screw the locking ring back onto the mounting tube extension...

Page 13: ...ower to the lights to reduce load on the switch and voltage drops caused by long cable runs to the switch location 1 Depending on the model and number of lights installed you will need to pull the cor...

Page 14: ...Never use power tools to secure the Power Pack hand tighten only When connecting light units please note that all OceanLED lights will operate within a specific voltage range Please check the electri...

Page 15: ...outer wire sheath the use of glue lined heat shrink is highly recommended to ensure water tightness Leave the connection unplugged to eliminate the danger of electrocution Corrosion of wire and or wat...

Page 16: ...ever install a new light fixture then leave the vessel in the water unchecked for several days When the vessel is placed in the water immediately check for leaks Note that very small leaks may not be...

Page 17: ...white or blue colour as default at power up To enter configuration mode 1 Turn on light s 2 Wait around 1 second or until light s illuminate 3 Turn off light s 4 Wait for a minimum of 5 seconds then t...

Page 18: ...light and can reduce the performance in just a few weeks To help prevent this all OceanLED lights have been coated with a specialized Tritonium coating which makes the surface of the glass lens a non...

Page 19: ...d to act as a breather 5 Place the removal tool under the head of the undone screw making sure that the screw engages with the slot on the removal tool then fasten the screw in a clockwise motion By t...

Page 20: ...check that the front glass is present and intact Never remove a cartridge with the vessel in water if damage to the glass lens is suspected 2 Turn power off and unplug all the connector on the back of...

Page 21: ...rtridge into the mounting tube Should any help to insert the light cartridge be needed OceanLED recommend the use of a small quantity of Isopropyl Alcohol sprayed onto the O Ring on the back of the li...

Page 22: ...re that the LED Indicator is at the top and central on the back of the light cartridge or aligned as per OceanLED custom alignment instructions 4 Re install the screw using a 2mm Allen key hexagonal k...

Page 23: ...ake connection and seal joint correctly Confirm all LEDs are illuminated 1 or more LEDs are not working Contact your dealer Check lights to see if water is present inside the light Water present Conta...

Page 24: ...e electrical connections between the supply cable and the light circuit breaker or fuse have been made correctly Poor electrical connection Remake connection and seal joint correctly Check that the in...

Page 25: ...EXPLORE E3 2021 INSTALL OPERATION MANUAL 24 7 Appendix 7 1 OVERALL DIMENTIONS...

Page 26: ...ontact OceanLED 1 Connect the light assembly to the cathodic protection system as explained in Chapter 3 2 Measure the electrical continuity between the front bezel and the sacrificial anode This test...

Page 27: ...WG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2 AWG 40 45 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2 AWG 45 50 12 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2...

Page 28: ...G 10 AWG 10 AWG 8 AWG 6 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 40 45 14 AWG 12 AWG 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 4 AWG 2 AWG 2 AWG 45 50 14 AWG 12 AWG 10 AWG 8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 A...

Page 29: ...erved Specifications are subject to change without notice Trademarks are the property of Ocean LED Marine LTD www oceanled com Ocean LED Marine LTD Ocean LED USA LLC Unit 1 Jacknell Road Dodwells Brid...

Reviews: