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Oceanled EXPLORE Series, Installation & Operation Manual

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Oceanled EXPLORE Series Installation & Operation Manual Download Page 3

EXPLORE 

E3

.

 

 

2021 INSTALL & OPERATION MANUAL 

 

2 

Contents 

 

1 Installation Checklist ....................................................................................................................................................... 3

 

2 Overview ......................................................................................................................................................................... 4

 

3 Preparing the Hull ........................................................................................................................................................... 5

 

4 Installation ....................................................................................................................................................................... 6

 

5 Operation / Maintenance .............................................................................................................................................. 16

 

6 Troubleshooting ............................................................................................................................................................ 22

 

7 Appendix ....................................................................................................................................................................... 24

 

8 Warranty ....................................................................................................................................................................... 28

 

 

 

 

 

 

 

PRETEST 

Always test the lights prior to installation. Failure to do this may result in additional installation time and could invalidate 
the warranty. 

 

IMPORTANT NOTICE 

Attention Installer: This manual contains important information about the installation,  operation, and safe use of this 
product. This information should be given to the owner and/ or operator of this equipment. 

 

WARRANTY COVERAGE 

Please refer to 

www.oceanled.com/downloads 

for full warranty statement. 

 

Summary of Contents for EXPLORE Series

Page 1: ...LIGHT YEARS AHEAD WWW OCEANLED COM OceanLED MANUAL EXPLORE SERIES E3 REVISION 2 2021 INSTALLATION OPERATION MANUAL EXPLORE SERIES E3...

Page 2: ...ous to saltwater corrosion however screws and fasteners used for the installation must be of a marine grade type stainless steel or equivalent and monitored annually to ensure the lights remain in ser...

Page 3: ...ghts prior to installation Failure to do this may result in additional installation time and could invalidate the warranty IMPORTANT NOTICE Attention Installer This manual contains important informati...

Page 4: ...ientation 6 Correct marine sealant applied evenly around bezel Ensure fully watertight seal is created after sealant cures 7 Correct clamping of light fixture onto hull Never leave vessel unchecked fo...

Page 5: ...nsure your lights are always receiving the proper voltage and to ensure the power supply is not overloaded causing premature failure Use chart below in determining power supplies OceanLED can supply a...

Page 6: ...staller technician when making modifications to your vessel Please also consult the manufacturer for more detail on modifications and installation If lights are assembled in a conductive or wooden hul...

Page 7: ...ting tube throughout the installation process to avoid the introduction of potential contaminants that may damage the product The light cartridge can only be removed for maintenance or after sales pur...

Page 8: ...the mounting tube assembly s bezel to ensure a complete unbroken seal around the light Make sure sealant fills in the recess groove on the reverse of the light bezel 4 Insert the complete light unit...

Page 9: ...epending on hull thickness on outside of the mounting tube so that the end of the screw is close to the washer Fit the screws provided into the remaining holes fixing the two clips together Leave the...

Page 10: ...rew using a 5mm Allen key applying thread lock at point of thread contact with lockingring BONDING The light MUST be attached to the vessels bonding cathodic protection system Once fitted it is mandat...

Page 11: ...g tube extension kit on the back of the standard light mounting tube then follow the procedure above in section 4 1 1 Remove the locking ring from the mountingtube 2 Apply thread lock Loctite 243 or e...

Page 12: ...the compression tube inside the mounting tube extension and slide it all the way down into the tube until it reaches the light cartridge 4 Screw the locking ring back onto the mounting tube extension...

Page 13: ...ower to the lights to reduce load on the switch and voltage drops caused by long cable runs to the switch location 1 Depending on the model and number of lights installed you will need to pull the cor...

Page 14: ...Never use power tools to secure the Power Pack hand tighten only When connecting light units please note that all OceanLED lights will operate within a specific voltage range Please check the electri...

Page 15: ...outer wire sheath the use of glue lined heat shrink is highly recommended to ensure water tightness Leave the connection unplugged to eliminate the danger of electrocution Corrosion of wire and or wat...

Page 16: ...ever install a new light fixture then leave the vessel in the water unchecked for several days When the vessel is placed in the water immediately check for leaks Note that very small leaks may not be...

Page 17: ...white or blue colour as default at power up To enter configuration mode 1 Turn on light s 2 Wait around 1 second or until light s illuminate 3 Turn off light s 4 Wait for a minimum of 5 seconds then t...

Page 18: ...light and can reduce the performance in just a few weeks To help prevent this all OceanLED lights have been coated with a specialized Tritonium coating which makes the surface of the glass lens a non...

Page 19: ...d to act as a breather 5 Place the removal tool under the head of the undone screw making sure that the screw engages with the slot on the removal tool then fasten the screw in a clockwise motion By t...

Page 20: ...check that the front glass is present and intact Never remove a cartridge with the vessel in water if damage to the glass lens is suspected 2 Turn power off and unplug all the connector on the back of...

Page 21: ...rtridge into the mounting tube Should any help to insert the light cartridge be needed OceanLED recommend the use of a small quantity of Isopropyl Alcohol sprayed onto the O Ring on the back of the li...

Page 22: ...re that the LED Indicator is at the top and central on the back of the light cartridge or aligned as per OceanLED custom alignment instructions 4 Re install the screw using a 2mm Allen key hexagonal k...

Page 23: ...ake connection and seal joint correctly Confirm all LEDs are illuminated 1 or more LEDs are not working Contact your dealer Check lights to see if water is present inside the light Water present Conta...

Page 24: ...e electrical connections between the supply cable and the light circuit breaker or fuse have been made correctly Poor electrical connection Remake connection and seal joint correctly Check that the in...

Page 25: ...EXPLORE E3 2021 INSTALL OPERATION MANUAL 24 7 Appendix 7 1 OVERALL DIMENTIONS...

Page 26: ...ontact OceanLED 1 Connect the light assembly to the cathodic protection system as explained in Chapter 3 2 Measure the electrical continuity between the front bezel and the sacrificial anode This test...

Page 27: ...WG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2 AWG 40 45 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2 AWG 45 50 12 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2...

Page 28: ...G 10 AWG 10 AWG 8 AWG 6 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 40 45 14 AWG 12 AWG 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 4 AWG 2 AWG 2 AWG 45 50 14 AWG 12 AWG 10 AWG 8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 A...

Page 29: ...erved Specifications are subject to change without notice Trademarks are the property of Ocean LED Marine LTD www oceanled com Ocean LED Marine LTD Ocean LED USA LLC Unit 1 Jacknell Road Dodwells Brid...

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